• Title/Summary/Keyword: 주조기법

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Scheduling of Die Casting Processes Considering Power Usage (전력 사용을 고려한 다이캐스팅 공정의 스케줄링)

  • Yang, Jung-Min;Park, Yong-Kuk
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.8
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    • pp.3358-3365
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    • 2012
  • This paper presents a scheduling scheme for die casting processes considering power usage. The scheduling problem of a shift-based die casting process is represented by a linear programming (LP) model that maximizes the average efficiency of melting furnaces in regard of the usage of molten alloy, where the product quantities of each shift are used as primary variables. In this research, we propose a novel LP model that considers power usage of foundries. The developed LP model can derive product plans in which the expended power of a casting shift does not exceed a prescribed limit, while optimizing the efficiency of alloy usage. The simulation result of a case study demonstrates the superiority and applicability of the proposed scheme. This paper serves as a basic research on the role of foundries as an intelligent costumer in smart grid environment where the limit of power usage should be fulfilled.

Dynamic Failure Behavior of Ceramic/Fiber-Reinforced Composites under High Speed Impact Loading (고속충격에 의한 세라믹/섬유강화 복합재료의 동적파손 거동)

  • Kim, Hui-Jae;Yuk, Jong-Il;Lee, Seung-Gu
    • Korean Journal of Materials Research
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    • v.7 no.9
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    • pp.795-804
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    • 1997
  • 전면재를 알루미나, 후면재를 Kevlar또는 S-2 유리 섬유강화 복합재료로 접합한 이종재료 장갑에 대하여 알루미나의 두께 변화와 복합재료의 적층구조에 따른 고속충격 특성 변화에 대하여 연구하였다. 또한 시험재료의 동적 관통현상을 분석하기 위하여 고속촬영기법이 이용되었다. 시험결과, 전면재인 알루미나는 충격탄자 직경의 80% 상당하는 두께(본 실험에서는 6nm)인 경우 양호한 방탄성능을 보였다. 후면재인 복합재료는 섬유를 alternating 주조로 적층한 경우가 laminar구조로 적층한 것에 비하여 더 우수한 방탄성능을 나타내었다.

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Psychology Analysis using Dominant Color and Interest Object (주조색과 관심 객체를 이용한 색채 심리 분석)

  • Kim, Beak Cheon;Kim, Min Seok;Song, Doo Heon;Kim, Kwang Baek
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2016.05a
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    • pp.463-466
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    • 2016
  • 아동은 미술 활동을 통하여 잠재되어 있는 개인의 정서, 심리, 욕구를 표현한다. 그림은 색채뿐만 아니라 그림의 크기에 따라 심리 상태가 나타나는데, 숨겨진 심리 상태를 해명하기 위해 여러 심리학자들이 연구하고 있다. 따라서 본 논문에서는 색채 정보와 그림의 크기 정보를 분석한 후에 퍼지 추론 방법과 침식 및 팽창 기법을 적용하여 아동의 심리 상태를 분석하는 방법을 제안한다. 제안된 방법의 효율성을 분석하기 위해 알슈울러와 해트윅의 색채에 따른 심리 상태 및 Grunwald의 공간 구성에 따른 심리 분석을 기반으로 제안된 방법을 실험한 결과, 제안된 색채 심리 분석 방법이 알슈울러와 해트윅의 색채에 따른 심리 상태와 Grunwald의 공간 심리 분석과 비교하여 거의 일치하는 것을 확인하였다.

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Psychology Analysis Based on Color Information Using ART2 Algorithm and Fuzzy Inference Method (ART2 알고리즘과 퍼지 추론 기법을 이용한 색채 정보 기반 심리 분석)

  • Lee, Dae-Woo;Kim, Ji-Yeon;Kim, Kwang Baek
    • Proceedings of the Korean Society of Computer Information Conference
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    • 2016.01a
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    • pp.343-345
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    • 2016
  • 본 논문에서는 아동이 그린 그림에 대해 ART2 알고리즘을 적용하여 색채 정보를 군집화하고, 군집화 된 색채 정보의 중심 벡터 값들을 퍼지화 한다. 퍼지화 된 색채 정보의 소속도를 퍼지 추론 규칙에 적용한 후에 비퍼지화 한다. 비퍼지화 된 결과를 적용하여 아동의 심리 상태를 분석한다. 제안된 방법을 실험하여 알슐러와 해트윅(Alschuler and Hattwick)의 색채에 따른 심리 상태와 비교한 결과, 제안된 심리 분석 방법이 알슐러와 해트윅의 색채에 따른 심리 상태 분석 결과와 거의 일치하는 것을 확인하였다.

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Analysis of the Effect of Casting Residual Stress on Durability by a Combination of Different Numerical Methods (이종해석 연계 기법을 통한 주조 잔류응력이 내구성에 미치는 영향 분석)

  • Cheon, Jinho;Park, Yongho;Park, Ikmin
    • Korean Journal of Metals and Materials
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    • v.49 no.6
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    • pp.468-473
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    • 2011
  • Determining the residual stress during casting processes is important for evaluating the mechanical properties and strength of materials and to optimize manufacturing conditions. In this study, we propose a field data interface procedure between FDM and FEM in a 3-dimensional space for analyzing the casting process and structural analysis. The casting process was analyzed using FDM and the data of the temperature distribution were converted into a format suitable for FEM analysis to calculate the thermal stress and safety factor by tightening force. The results of the coupled analysis between FDM and FEM showed that casting residual stress is an important factor in predicting life time and evaluating durability.

A Study of material analysis and its experimentation of metamorphosis and its utilities in Copper Alloy plates for contemporary metal craft (현대금속공예용 동합금판의 재료분석과 형질변환 실험 및 응용에 관한 연구)

  • Lim, Ock-Soo
    • Archives of design research
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    • v.17 no.4
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    • pp.241-250
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    • 2004
  • In this research, the copper alloy plates C2200, C5210, C7701, C8113 were selected to make datum and to identify further usage of metal craft experimentation. For its experimentation, the general welding and TIG welding methods were researched; for 2nd experimentation, the Reticulation and Electroforming skill's differences in color and temperature were researched. With these methods 3 different kinds of works are introduced for sample studies. For this research, Dr. Lee, Dong-Woo who works in Poongsan Metal Co, supported 4 kinds of copper alloy metals. Which are Commercial bronze (Cu-Zn), Deoxidiged Copper(Cu-Sn-P), Nickel Silver (Cu-Ni-Zn), and White Bronze (Cu-Ni); they were applied partly and wholly by the method of Laminatin, Reticulation, Fusing, and Electroforming skills. In case of C2200, the brass, the A. C. TIG welding method is better under 2mm slight plate; the D.C. TIG welding is better upper 2mm plate; and 250~300$^{\circ}C$ is recommended for remain heat treatment. In case of C5210, not having Hydrogen in high temperature return period, doesn't need Oxygen in high temperature and hardening in comparative high temperature neither, it is good for welding. It contains Sn 2-9% ad P 0.03-0.4% generally; and in accordance with the growth rate of Sn contain amount, the harden temperature boundary become broad. In case of cold moment after welding, they are recommended that higher speed TIG welding, smaller melting site and less than 200$^{\circ}C$ for pre-heating temperature. In case of C7701, the 10-20% Ni, 15-30% Zn are widely used.. If it is upper 30% Zn, it become (${\alpha}+{\beta}$) system and adhesive power rate become lower, and the productivity become lower in low temperature but the productivity become higher in high temperature. Nickel Silver's resistance of electricity is well; and the heatproof and incorrodibility is good, too. Lastly, in case of C8113, good at persistence in salty and grind; high in strength of high temperature. In case of white brass, contain 10-30% Nickel and hardened in high temperature and become single phrase. For these reason, the crystallization particles easily become large, if the resistance become higher small amount of Pb, P, S separation rate become higher.

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Technological Diversities Observed in Bronze Objects of the Late Goryo Period - Case Study on the Bronze Bowls Excavated from the Burial Complex at Deobu-gol in Goyang - (고려 말 청동용기에 적용된 제작기술의 다양성 연구 - 고양 더부골 고분군 출토 청동용기를 중심으로 -)

  • Jeon, Ik Hwan;Lee, Jae Sung;Park, Jang Sik
    • Korean Journal of Heritage: History & Science
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    • v.46 no.1
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    • pp.208-227
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    • 2013
  • Twenty-seven bronze bowls excavated from the Goryo burial complex at Deobu-gol were examined for their microstructure and chemical composition to characterize the bronze technology practiced by commoners at the time. Results showed that the objects examined can be classified into four groups: 1) objects forged out of Cu-near 22%Sn alloys and then quenched; 2) objects cast from Cu-below 10% Sn alloys containing lead; 3) objects cast from Cu-10%~20% Sn alloys containing lead and then quenched; 4) objects forged out of Cu-10~20% Sn alloys containing lead and then quenched. This study revealed that the fabrication technique as determined by alloy compositions plays an important role in bronze technology. The use of lead was clearly associated with the selection of quenching temperatures, the character of inclusions and the color characteristics of bronze surfaces. It was found that the objects containing lead were quenched at temperatures of $520^{\circ}{\sim}586^{\circ}C$ while those without lead were quenched at the range of $586^{\circ}{\sim}799^{\circ}C$. The presence of selenium in impurity inclusions was detected only in alloys containing lead, suggesting that the raw materials, Cu and Sn, used in making the lead-free alloys for the first group were carefully selected from those smelted using ores without lead contamination. Furthermore, the addition of lead was found to have significant effects on the color characteristics of the surface of bronze alloys when they are subjected to corrosion during interment. In leaded alloys, corrosion turns the surface light green or dark green while in unleaded alloys, corrosion turns the surface dark brown or black. It was found that in fabrication, the wall thickness of the bronze bowls varies depending on the application of quenching; most of the quenched objects have walls 1mm thick or below while those without quenching have walls 1mm thick or above. Fabrication techniques in bronze making usually reflect social environments of a community. It is likely that in the late Goryo period, experiencing lack of skilled bronze workers, the increased demand for bronze was met in two ways; by the use of chief lead instead of expensive tin and by the use of casting suitable for mass production. The above results show that the Goryo bronze workers tried to overcome such a resource-limited environment through technological innovations as apparent in the use of varying fabrication techniques for different alloys. Recently, numerous bronze objects are excavated and available for investigation. This study shows that with the use of proper analytical techniques they can serve as a valuable source of information required for the characterization of the associated technology as well as the social environment leading to the establishment of such technology.

A Study on Conservation and Manufacturing Techniques of a Seated Avalokiteshvara with a Thousand Hands of Goryeo Dynasty (고려시대 금동제십일면천수관음보살좌상의 보존처리 및 제작기술 연구)

  • Gwak, Hong In;Kwon, Mi Hye
    • Journal of Conservation Science
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    • v.35 no.3
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    • pp.253-258
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    • 2019
  • The gilt bronze statue, Seated Avalokiteshvara with a Thousand Hands, of the Goryeo dynasty, is the only one in Korea of its kind that has undergone a conservation process for the special exhibition entitled GORYEO: The Glory of Korea. For the conservation treatment, first, a component analysis (XRF) was conducted, and a manufacturing technique (CT) was analyzed. The results of the investigation revealed that the statue was alloyed with Cu, Sn, and Pb ternary bronze. Its surface, except for the detached plating layers, was originally plated using the mercury amalgam method. This statue was assembled after separately casting each part of the body, such as the left and right arms and the wrists, including the hands, with objects. In particular, each wrist was cast and fitted with a metal nail to express each object in the hands more precisely. Inside the statue, there were five iron cores: two for the head, one for the left elbow, one for the right flank, and one for the right waist. For the preservative treatment, natural adhesive agents, including vegetable gelatin and glue (20%), were mixed with alcohol to protect the base metal and adhere to the plating layers. Using synthetic resin (CDK 520+SN-sheet) for the damaged parts, the restored parts could be attached and detached to/from the statue. Eventually, the compositional analysis and conservation treatment left the statue in a stable condition and ready for exhibitions and future studies.

Conservation and Analysis of Gilding Silver Buddhas and Relics Discovered Inside Buddha of Joseon Period (조선시대 은제금도금불상과 그 복장품의 보존처리 및 재질연구)

  • Kwon, Yoonmi;Park, Seungwon;Yu, Heisun;Choi, Heeyoon;Yun, Eunyeong
    • Conservation Science in Museum
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    • v.9
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    • pp.31-49
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    • 2008
  • We have investigated and conserved three small Buddha statues dating from Joseon period that were purchased by the National Museum of Korea. Chemical analysis and investigation of internal structures were enabled us to identify its compositions and hollow spaces which have various materials just like fabrics, silver ornaments, beads and wood fragments. The fabrics date from the early years of the Joseon dynasty to the middle one. The compositions of matrix of the Buddha statues vary 80-90 wt% Ag and 7-15 wt% Cu. And its surface layers were gilt with amalgam. Mechanical and chemical cleaning with EDTA-2Na were applied together during the cleaning process.

Disaster-Prevention System of Transportation Network used by GIS and Seismic Fragility Analysis (GIS 및 지진취약도 분석기법을 이용한 교통 네트워크의 방재 시스템)

  • Lee, Hyung-Jin;Park, Byung-Hee;Jang, Il-Young
    • Journal of the Korean Society of Hazard Mitigation
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    • v.6 no.2 s.21
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    • pp.25-35
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    • 2006
  • Recently seismic fragility analysis method has been widely used for the seismic probabilistic risk assessment of infrastructures such as nuclear power plants, buildings and bridges because of its probabilistic characteristics. Furthermore, this technique has been applied to large-scale social systems consisted of each infrastructures by combing GIS. In this paper, the applicability of this technique to domestic infrastructural systems was studied. The transportation network was selected as one of these domestic infrastructural systems. Example studies were peformed about Changwon city. Nonlinear time history analysis, with a maximal likelihood approach were conducted to establish the fragility curves of each infrastrucures (bridges). GIS analysis was also applied to the analysis of whole infrastructural systems. The results show that it is very useful to predict seismic probabilistic risk assessment of this domestic transportation network. However, it also shows that further studies such as more suitable damage criterion to domestic structure and precise nonlinear analysis techniques should be developed to predict more precise results.