• Title/Summary/Keyword: 조인트 설계

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Design parameters on the tensile load bearing capacity of a co-cured lap joint with steel and carbon fiber/epoxy composite adherends (강철재료와 탄소섬유/에폭시 복합재료를 이용한 동시경화 조인트의 인장하중 전달용량에 미치는 설계변수에 관한 연구)

  • 신금철;이정주
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.172-175
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    • 2001
  • The co-cured Joining method, which is regarded as an adhesively bonded Joining method, is an efficient joining technique because both curing and bonding processes for the composite structures can be achieved simultaneously. It requires neither surface treatment onto the composite adherend nor an additional adhesive joining process because the excess resin, which is extracted from composite materials during consolidation, accomplishes the co-cured Joining process. Since the adhesive of the co-cured joint is the same material as the resin of the composite adherend, the analysis and design of the co-cured joint for composite structures are simpler than those of an adhesively bonded joint, which uses an additional adhesive. In this paper, effects of the manufacturing parameters, namely surface roughness, stacking sequence of the composite adherend, and manufacturing pressure in the autoclave during curing process, on the tensile load bearing capacity of the co-cured single lap joint will be experimentally investigated.

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A Study on the Development of the Driveshaft for a 3.5-Ton Commercial Vehicle (3.5톤 상용차용 구동축 개발에 관한 연구)

  • Sim, Ki-Joong;Moon, Hong-Ju;Jeon, Namjin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.2
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    • pp.153-159
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    • 2018
  • This paper suggests a way to improve the strength of the driveshaft, which is a vulnerable part of the drive axle system, for a 3.5-ton commercial vehicle. The driveshaft is composed of a universal joint with a spider and yoke, yoke shaft, etc. The driveshaft is developed by choosing design parameters for the spider and yoke such as the diameter and distance through the structural analysis of the driveshaft's components. Some driveshaft design cases have been made and analyzed with ANSYS; the strength of the driveshaft parts are validated from these results to propose an optimal design case. Finally, we suggest a driveshaft system that satisfies the working conditions for a 3.5-ton commercial vehicle.

A Study on the Structural Strength Fatigue Improvement of an Axle Shaft for a 3.5-Ton Commercial Vehicle (3.5톤 상용차용 액슬샤프트의 피로강도 개선에 대한 연구)

  • Moon, Hong-Ju;Sim, Ki-Joong;Jeon, Namjin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.3
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    • pp.71-77
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    • 2018
  • This paper suggests how to improve the fatigue strength of an axle shaft, which is the vulnerable part of an axle shaft system for a 3.5-ton commercial vehicle. The axle shaft is composed of a universal joint with a spider and yoke, yoke shaft, and so on. Structural analysis of the initial axle shaft was conducted to select the exact area for structural strength fatigue improvement, and as a result, the inner/outer yoke shaft and spider were selected. Four cases considered design variables, such as length and thickness, to verify the enhanced durability of the axle shaft, and fatigue analysis was conducted. Finally, we suggest that the axle shaft system satisfied the working conditions for a 3.5-ton commercial vehicle.

Structural Layout Optimization Strategy Considering Assemblage (조립성을 고려한 위상 최적설계법 개발)

  • Choi Guk-Jin;Kim Myung-Jin;Kim Yoon-Young;Jang Gang-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.5 s.248
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    • pp.512-519
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    • 2006
  • In the ground-structure-based topology optimization, beam elements are regarded to be rigidly connected to each other, and joints are assumed to have infinite stiffness. Thus the optimized topology of a structure is obtained according to the assumption of no joint effect, and the resulting structure should be manufactured in one piece if the joint effect is to be excluded as much as possible. The underlying problems are that 1) the performance of the structure might be seriously decreased if the members of the structure are connected through welding or bolting, not manufactured in one piece, and 2) the topology of the structure will be changed if the joint effect is taken into account. In the paper, the assemblage issue is considered on topology optimization, and a new formulation based on the joint stiffness-varied ground beam structure is developed. Joints of a beam structure are modeled by elastic spring elements whose stiffnesses are controlled by design variables during the optimization.

Optimization of the Elastic Joint of Train Bogie Using by Response Surface Model (반응표면모델에 의한 철도 차량 대차의 탄성조인트 최적설계)

  • Park, Chan-Gyeong;Lee, Gwang-Gi
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.3 s.174
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    • pp.661-666
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    • 2000
  • Optimization of the elastic joint of train is performed according to the minimization of ten responses which represent driving safety and ride comfort of train and analyzed by using the each response se surface model from stochastic design of experiments. After the each response surface model is constructed, the main effect and sensitivity analyses are successfully performed by 2nd order approximated regression model as described in this paper. We can get the optimal solutions using by nonlinear programming method such as simplex or interval optimization algorithms. The response surface models and the optimization algorithms are used together to obtain the optimal design of the elastic joint of train. the ten 2nd order polynomial response surface models of the three translational stiffness of the elastic joint (design factors) are constructed by using CCD(Central Composite Design) and the multi-objective optimization is also performed by applying min-max and distance minimization techniques of relative target deviation.

Design of Preform in the Forging Process of the Ball-Joint Socket (볼조인트 소켓 단조 공정의 예비형상 설계)

  • Park C. H.;Lee S. R.;Shin H. K.;Yang D. Y.;Park Y. B.;Ahn B. G.;Kim Y. H.;Bae M. H.;Chung S. C.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.224-227
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    • 2001
  • The preform design in metal forging plays a key role in improving product quality, such as ensuring defect-free property and proper metal flow. In industry, preforms are generally designed by the iterative trial-and-error approach, but this approach leads not only to significant tool cost but also to the down-time of the production equipment. It is thus necessary to reduce the time and the man-power through an effective method of perform design. In this paper, the equi-potential lines designed in the electric field are introduced to find the preform shape. The equi-potential lines obtained by the arrangement of the initial and final shapes are utilized for the design of the preform, and then applied for obtaining a fine preform in the foging process of the ball-joint socket.

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Ground Beam Structure Based Joint Stiffness Controlling Method for the Design of Compliant Mechanism (바닥 보 구조 기반 조인트 강성 조절법을 이용한 컴플라이언트 메커니즘의 설계)

  • Kim, Myung-Jin;Jang, Gang-Won;Kim, Yoon-Young
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2007.04a
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    • pp.151-156
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    • 2007
  • Topology optimization has been widely used in many research areas due to its ability in providing intial designs for the problems with complex boundary conditions. This also has been useful in compliant mechanisms, but resulting layouts may not be immediately manufacturable because they usually consist of members with varying widths and shapes. Also, there occurs some numerical difficulties such as checkerboards or hinge patterns which result from 1-node connection, and intermediate values which make the manufacturing of the designed structure difficult. Though there are many remedies given to avoid this problems, they cannot be prevented. One may avoid this difficulty by employing uniform ground beams and explicit hinge joints. The proposed method is to connect uniform ground beams with elastic short-beam hinge joints. By choosing the widths of short beams as design variables, dominant deformations can occur mainly by flexible joints having intermediate widths. Unlike the conventional methods used for compliance minimization, intermediate widths must appear in compliant mechanism design problems. Also, the present approach does not encounter the problem of one-point hinges.

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A Experimental Study on the Root Barrier Design of Joint of Panel Type Waterproofing Method by Considering the Growth Diagnosis of Root (식물뿌리의 생장특성을 고려한 패널형 방수공법의 조인트부 방근설계에 관한 실험적 연구)

  • Choi, Sung-Min;Choi, Soo Kyung;Oh, Sang-Keun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2009.11a
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    • pp.183-189
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    • 2009
  • In this study, the growth diagnosis of root is analyzed through plant's auxanology point of view, and the inductive root barrier ability of panel type waterproofing method which is designed to deal with it, is confirmed positively through long term(2 years) mock-up test. Moreover, basic ideas for inductive root barrier design in joint is presented through this study. The experiment result for the root barrier of sealed A-type during 24 months, there were no damages found on the waterproofing layer. -urethane sealing material was used to apply for waterproofing of joint- for roots. As the result, it was confirmed that it is possible to maintain the root barrier of method through applying inductive root barrier design such as the installation of decreasing space of bearing power which considers the growth diagnosis of root, even if the root barrier was not secured.

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A Study on the Reliability Improvement of Part Analysis in a Spring Operating Mechanism for 145kv GIS (145kv GIS용 스프링 조작기 부품 해석의 신뢰성 향상에 관한 연구)

  • Kim, Seung-O;Seok, Ho-Il;Han, Dong-Young;Lim, Dong-Soo;Choi, Won-Ho
    • Proceedings of the KIEE Conference
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    • 2005.10c
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    • pp.6-8
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    • 2005
  • 스프링 조작기는 초고압 GIS, GCB 등의 개폐장치를 구동시키는 조작 장치로서 동작 중 부품에 큰 충격력 및 힘이 작용하여 파손되는 경우가 발생한다. 이에 개발 설계 단계에서 스프링 조작기의 구조적 건전성 확보를 위해 각 부품에 작용하는 힘을 예측하여 평가, 검증하는 해석 및 시험 기술이 요구된다. 본 논문에서는 145kV GIS용 스프링 조작기를 ADAMS로 다물체 동역학 해석을 수행하여 추출한 부품의 조인트 반력을 이용하여 응력 해석을 수행하였다. 그리고 그 결과와 응력측정 시험 데이터와의 비교를 통해 해석의 신뢰성을 검증할 수 있었다. 여기서는 한 예로 커넥팅 로드에 대한 신뢰성 평가를 시행하였다.

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Cyclic Loading Test for TSC Beam - PSRC Column Connections (TSC 합성보 - PSRC 합성기둥 접합부에 대한 주기하중 실험)

  • Hwang, Hyeon Jong;Eom, Tae Sung;Park, Hong Gun;Lee, Chang Nam;Kim, Hyoung Seop
    • Journal of Korean Society of Steel Construction
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    • v.25 no.6
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    • pp.601-612
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    • 2013
  • In the present study, details of the TSC beam-to-PSRC column connection for low and middle seismic zones were developed. For ease construction, the top and bottom flanges of the steel section of the TSC beam were discontinuous at the joint face on purpose, while the web passes through the joint. Thus, tensile resistance of the top and bottom flanges is not considered in the calculation of nominal strength of the connection. Cyclic loading tests on two interior connections and an exterior connection were performed to verify the seismic performance. The test parameter for two interior connections was the depth of the TSC beams: 600 and 700 mm including the slab depth. The test results showed that the nominal strength of the connections predicted by KBC 2009 correlated well with the test results. The connection specimens exhibited relatively good deformation and energy dissipation capacities, greater than the requirements for the ordinary and intermediate moment frames. Ultimately, the connection specimens were failed at the story drift ratios of 3.0 to 4.0 % due to local buckling and tensile fracture of the web of the TSC beam passing through the joint. By modifying the existing provisions of ASCE, the joint shear strength of the TSC beam-PSRC column connection was evaluated.