• Title/Summary/Keyword: 조립변형

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On the Prediction of Deformation of Welded Built-up Beams (용접 조립보의 변형 예측에 관한 연구)

  • Chang-Doo Jang;Seung-Il Seo
    • Journal of the Society of Naval Architects of Korea
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    • v.31 no.3
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    • pp.145-153
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    • 1994
  • In the fabrication of welded built-up beams, longitudinal deformation occurs due to welding, and this obstructs improvement of productivity and quality. In this study, to estimate the deformation due to welding, a simplified thermal elasto-plastic analysis method is proposed and verified by experiments. From the results of the simplified analysis, it is clarified that deformation coefficients defined in this study are the function of fabrication parameters. Based on this simplified analysis, a method to simulate the fabrication procedures for the built-up beams can be developed.

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The effect of vibratory stress conditioning on angular distortion of multi-pass butt welds (다층 용접부 각 변형에 미치는 용접 중 가진의 영향)

  • 전유철;한익승;한명수
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.229-231
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    • 2004
  • 다층 용접이 적용되는 후판 조립 부재에서는 각 조립단계별로 용접변형이 필연적으로 발생되고 있으며 용접변형의 교정을 위한 추가 작업도 각 조립간계 및 후 공정에서 반복적으로 수행되고 있다. (중략)

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An Assembly Simulation of a Plane Block with Gravity and Welding Deformations (자중과 용접변형을 고려한 평블록 조립 시뮬레이션)

  • Jae-Gyou Roh;Jong-Gye Shin
    • Journal of the Society of Naval Architects of Korea
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    • v.36 no.3
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    • pp.122-133
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    • 1999
  • Overlap, excessive wide gaps, and errors between blocks during erection process increases cost and man-hour. In this paper, a system to simulate the assembly process is suggested and a plane block assembly of welding deformation with gravity is simulated in consideration of assembly order, deformations and errors occurring in the cutting and forming processes are not considered and welding deformations are acquired by equivalent stiffness and load method from experiments and hull double bottom plane block is assembled on a assembly order by panel method. It is certified that according to the order of assembly, intermediate product shape affects rigidity which affects welding deformations. Assembly order must be considered in the assembly process. It is certified that the gravity has important role in the assembly process.

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Computational Modelling to Predict the Welding Deformation in Steel Structures (용접변형예측을 위한 용접부 수치 모델링)

  • Park, Jeong-Ung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.8 no.1
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    • pp.96-102
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    • 2007
  • Welding deformation causes critical problems under construction and in use of steel structures by varying the magnitude of the steel structures and deteriorating mechanic strength. Existing method to construct steel structures in civil engineering needs preassembly process for a part of or the whole structures on a broad space to examine the size of structures inevitably varied in the process of welding (assembly process). It leads to waste of time, space and human efforts, worry of safety accidents with the characteristic of the work to be performed on a high place, and non-efficiency and non-economy by using such supplementary equipments as crane. This paper, to remove the needless preassembly process by pre-estimating welding deformation produced under construction of large steel structures, devises a method modeling welded part for applying the equivalence load method and examines the effects of welding sequence and self weight on welding deformation by the method.

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A Study on the Automatic Fabrication of Welded Built-up Beams (용접 조립보의 가공 자동화에 관한 연구)

  • Jang, Chang Doo;Seo, Seung II
    • Journal of the Society of Naval Architects of Korea
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    • v.33 no.1
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    • pp.206-213
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    • 1996
  • Longitudinal deformation due to welding of built-up beams must be straightened for attachment with plates. Straightening of deformation is carried out by much experienced workers and requires much time and labor. In this study, a procedure to calculate the required reverse curvatures to straighten the welding deformation is presented and a method to simulate the fabrication procedures for the built-up beams is developed for the purpose of improvement of productivity.

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The Development of Block Assembly Accuracy Estimation System (블록조립 정도평가 시스템 개발에 관한 연구)

  • Kim, Hyen-Woo;Back, Young-Su;Cho, Je-Hyoung;Im, Jang-Gon;Choi, Hak-Mook
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • v.2
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    • pp.39-44
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    • 2006
  • 현재 조선산업은 선박의 대형화 추세에 맞추어 선체블록 규모가 대형화되고 있다. 따라서 대형 선체블록제작을 위한 블록전문업체가 증가하고 있으며, 그에 따른 블록조립 및 정도계측기술 개발이 절실히 요구되고 있다. 이에 본 연구에서는 그간 수행해온 블록계측과 관련된 각종 데이터베이스를 구축하고, 시스템 기능구현에 핵심 기술인 소프트웨어 개발 기법, 정보 가시화 기법을 제시하고 이를 이용한 인터페이스를 개발하여 본 시스템의 구성요소를 유기적으로 연결하여 사용하는 과정을 시연함으로써 블록조립 정도평가 시스템의 유용성과 기능을 검증하였다.

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유연부품조립을 위한 시각측정시스템의 설계

  • Kim, Jin-Young;Cho, Hyung-Suck
    • Korean Journal of Optics and Photonics
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    • v.13 no.4
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    • pp.283-288
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    • 2002
  • Unlike rigid parts, flexible parts can be deformed by contact force during assembly. In robotic assembly, information about their deformation as well as possible misalignment between the holes and their respective mating parts is essential for successful assembly. This paper presents a method to design a visual sensing system for measuring parts deformation and misalignment in flexible parts assembly. This paper performs ray-trace analysis of the system. A series of experiments for flexible parts assembly by using the implemented system are performed.

Development of a robot wrist for the assembly of chamferless parts (면취없는 부품의 조립을 위한 로보트 손목기구의 개발)

  • 권대갑;정충민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1991.11a
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    • pp.139-145
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    • 1991
  • 본 논문에서는 chamfer가 없는 경우에도 조립이 가능한 로봇 조립용 손목기구를 개발하였다. 손목기구에서는 chamfer있는 경우에 우수란 적응능력을 가지는 RCC(Remote Center Compliance) 구조가 이용되었으며 위치측정용 sensor와 공압 actuator를 이용하여 조립시 생기는 RCC 구조의 변형을 측정하여 이로부터 능동적으로 오차를 교정하도록 하였다. sensor signal로부터 적절한 오차교정방향을 찾아내는 algorithm 으로는 신경회로망을 이용하였으며 이 결과 손목기구의 비선형성에도 잘 적응함을 볼 수 있었다. 제작된 로봇 조립용 손목을 이용하여 chamferless part의 조립을 실험한 결과 clearance ratio가 0.02인 경우 eccentricity가 2mm 까지 오차교정이 가능함을 볼 수 있었다.

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Dynamic Deformation Properties of Coarse Granular Materials with Respect to Gradation Characteristics (조립재료의 입도특성에 따른 동적 변형특성 평가)

  • Ha, Ik-Soo;Kim, Nam-Ryong
    • Journal of the Korean Geotechnical Society
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    • v.29 no.8
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    • pp.5-14
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    • 2013
  • Coarse granular geomaterials containing large gravels are broadly used for construction of large geotechnical systems such as dams, levees, railways and backfills. It is necessary to evaluate deformation characteristics of these materials for dynamic analysis, e.g. seismic design. This study presents evaluation of dynamic deformation characteristics of coarse materials using large scale resonant column testing apparatus, which uses specimens with 200 mm in diameter and 400 mm in height, and the effects of gradation characteristics on maximum shear modulus, shear modulus reduction curve and damping characteristics were investigated. From experimental study using rock-fill materials for a dam, we could see that the largest or mean particle size affects the shape of shear modulus reduction curve. When the specimens are prepared under the same conditions for maximum particle size, the coefficient of uniformity affects the confining stress exponent of maximum shear modulus. It could be concluded that the maximum particle size is an factor which affects shear modulus reduction curve, and that the coefficient of uniformity is for small strain shear modulus, especially for the sensitivity to confining stress.

Flexural Behavior of Steel Composite Beam with Built-up Cross-section Considering Bolt Deformation (볼트의 변형을 고려한 강재 조립 합성보의 휨거동)

  • Kim, Sung-Bo;Kim, Hun-Kyom;Jung, Kyoung-Hwan;Han, Man-Yop;Kim, Moon-Young
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.21 no.1
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    • pp.43-50
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    • 2008
  • The analysis and results of flexural behavior for steel composite beam with built-up cross-section considering bolt deformation are presented in this paper. The bolt deformation and the restrict effect due to bolt-connection and friction are considered to investigate the flexural behavior of steel composite beam. Nonlinear spring element in ABAQUS is used to consider bolt deformation, also the results are compared with those in case bolt deformations are ignored. The displacement, bending stresses and shear stresses are calculated by F.E. model, and these results are compared with the analytical value of no interaction beam, partial interaction beam and full interaction beam. As a result of analysis, the behavior of composite beam is more dependant on the composite rate than the friction of the steel. When the composite rate is more than 50%, the behavior of composite beam considering the effects of bolt deformation is similar to that of fully composite beam.