• Title/Summary/Keyword: 조립률

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Unmaned Integration Control of Intelligent Robot with Automatic Teaching Function for Assembling Process Automation (조립공정 자동화를 위한 자동교시기능을 갖는 지능형 로봇 무인 통합제어)

  • 한성현
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.11 no.2
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    • pp.49-57
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    • 2002
  • 본 연구에서는 전자부품의 자동조립라인에서 매우 중요한 작업인 열코킹 검사, 납땜 및 납땜검사 작업공정을 보다 더 정밀하고 유연하게 수행할 수 있도록 오프라인 프로그램에의 자동교시기능을 갖는 지능형 로봇 제어 시스템 개발에 대한 연구를 수행하였다. 카메라 백 카바등의 전자부품의 자동조립라인은 작업의 난이도가 매우 높고, 고정밀도가 요구되고, 특히, 납펌 및 납땜 불량검사 작업의 셀은 전체 작업 셀 공정중에서 가장 불량률이 높다. 따라서 본 연구는 기존의 납땜 및 검사공정 셀의 구조를 개선하여 보다 더 높은 정밀도를 유지할 수 있고, 모델 변경에 대한 유연성 향상 및 불량율의 감소를 통한 시스템의 신뢰성을 증대시키기 위한 목적으로 수행된다. 이의 실현을 위한 세부내용으로는 셀의 구조개선, 로봇의 모델교체 및 성능향상, 고정도의 납땜 및 검사 기술, 오프라인 프로그래밍 (off-line programming, OLP)을 이용한 자동교시기법을 개발하여 지능형 시스템으로 새로운 셀을 구성하고, 이를 실제 카메라 백 카바등의 전자부품 조립 라인에 설치하여 실시간 구현을 실현하고자 한다.

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Drag Force on Bubbles for Fluidic Self-Assembly (유체 자가-조립을 위한 버블 항력 연구)

  • Im, Hyeon-Seung;Lee, Sung-Ho
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.36 no.1
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    • pp.47-54
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    • 2012
  • We developed a novel method of fluidic self-assembly to replace the conventional pick-and-place method. This method is cheaper and more effective than the previous method. For this research, we compared mathematical models with experimental results using the parameters of the drag force, the capillary force, and the restoring force for effective chip assembly, and the results for the alignment to the substrate. We obtained a 96.5% attach rate and $5^{\circ}$-misalignment to the substrate in a 500 ${\mu}m$ solder ball.

Cluster Priority Selection Algorithm for Minimizing Surplus Parts in Ball Bearing Selective Assembly System (볼 베어링 선택조립 시스템에서 잉여부품 최소화를 위한 군집 우선 선택 알고리즘)

  • Shin, Kang-hyeon;Jin, Kyo-hong
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2022.10a
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    • pp.15-17
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    • 2022
  • In order to minimize surplus parts in ball bearing selective assembly systems, it is necessary to optimize the selection probability by grasping the dimensional distribution of each part. But the use of a complex system causes delays in the production process. In this paper, we propose cluster priority selection algorithm that can quickly and simply determine the selection priority in ball bearing selective assembly system. In addition, we assume the simulated situation with the data collected in the actual ball bearing selective assembly process, and evaluate the incidence of surplus part and runtime by simulating the cluster priority selection algorithm and the exiting algorithm. As a result of the simulation, the cluster priority selection algorithm generated 83.8% less surplus parts, and 39.7% less runtime than the existing algorithm.

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Effects of Grain Size Distribution on the Shear Strength and Rheological Properties of Debris Flow Using Direct Shear Apparatus (직접전단장비를 이용한 토석류의 전단강도 및 유변학적 특성에 대한 입도분포의 영향 연구)

  • Park, Geun-Woo;Hong, Won-Taek;Hong, Young-Ho;Jeong, Sueng-Won;Lee, Jong-Sub
    • Journal of the Korean Geotechnical Society
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    • v.33 no.12
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    • pp.7-20
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    • 2017
  • In this study, effects of grain size distribution on the shear strength and rheological properties are investigated for coarse- and fine-grained soils by using direct shear apparatus. Shear strengths are estimated for fine-grained soils with the maximum particle size of 0.075 mm and coarse-grained soils with the maximum particle size of 0.425 mm and fine contents of 17% prepared at dry and liquid limit states. The direct shear tests are conducted under the relatively slow shear velocity, which corresponds to the reactivated landslide or debris flow after collapse according to the landslide classification. In addition, for the evaluation of rheological properties, residual shear strengths for both fine- and coarsegrained soils prepared under liquid limit states are obtained by multiple reversal shear tests under three shear velocities. From the relationship between residual shear strengths and shear rates, Bingham plastic viscosity and yield stress are estimated. The direct shear tests show that cohesions of fine-grained soil are greater than those of coarse-grained soil at both dry and liquid limit states. However, internal friction angles of fine-grained soil are smaller than those of coarse-grained soil. In case of rheological parameters, the plastic viscosity and yield stress of fine-grained soils are greater than those of coarse-grained soils. This study may be effectively used for the prediction of the reactivated landslide or debris flow after collapse.

A Study of MD Constitutive Model Calibration for Coarse-grained Soils (조립재료에 대한 MD 구성모델 캘리브레이션 연구)

  • Choi, Changho;Shin, Dong-Hoon
    • Journal of the Korean Geosynthetics Society
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    • v.12 no.1
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    • pp.63-72
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    • 2013
  • The structural stability of fill dam largely depends on the engineering behavior of rock materials used as main zone for dam construction and it is necessary to understand well the stress-strain characteristics of fill materials as well as shear strength property. In addition, the numerical analysis of fill dam requires a thorough study for calibrating material properties and parameters of a coarse-grained soil constitutive model. In this paper, large triaxial test results for Buhang-dam fill materials are analyzed and constitutive model parameters are calibrated based on the test results. It is shown that MD constitutive model is capable to predict the stress-strain behavior of dense and loose coarse-grained soils used for Buhang-dam construction based on the comparison study between the experimental test result and numerical simulation.

Effect of Incidence Angle of Current on the Hydraulic Resistance Capacity of Clayey Soil (흐름의 입사각이 점성토 지반의 수리저항성능에 미치는 영향)

  • Kim, Young-Sang;Han, Byung-Duck;Kang, Gyeong-O
    • Journal of Korean Society of Coastal and Ocean Engineers
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    • v.24 no.1
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    • pp.26-35
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    • 2012
  • Until now, study on the hydraulic resistance characteristics of the ground at the river and the ocean current has been focused on the behavior under uni-directional flow without the direction change of flow. However, recent research result shows that scour rate which were measured under the bi-directional flow was much higher than those measured under uni-directional flow for both fine grained and coarse soil. Since the direction of inflow and return flow at the shore, where the structure will be constructed, is not always $180^{\circ}$, effect of the incidence angle on the hydraulic resistance capacity of the ground should be examined. Using the improved EFA which can consider the direction change of flow, hydraulic resistance capacities of the artificially composed clayey fine grained soil and clayey sandy soil under $0^{\circ}$, $90^{\circ}$, $135^{\circ}$, $180^{\circ}$ flow angle of incidence were assessed. Test result shows that hydraulic resistance capacity decreases and scour rate increase with the increase of the incidence angle between inflow and return flow. For the low consolidation pressure condition, hydraulic resistance capacity of the fine grained soil decreases rapidly. While the hydraulic resistance capacity of the coarse grained soil decreases more rapidly than fine grained soil under high consolidation pressure. Eventually since the larger the incidence angle between inflow and return flow, the larger the scour rate. Hydraulic resistance capacity under bi-directional flow($0^{\circ}{\longleftrightarrow}180^{\circ}$) should be examined for the design purpose.

Sedimentologic Characteristics of Tidal Flat Sediments after the Construction of Sea Dyke in Kwangyang Bay, South Coast of Korea (호안 건설 후 광양만 조간대 퇴적물의 퇴적학적 특성)

  • Ryu, Sang-Ock;Sin, Yong-Sik
    • Journal of the Korean earth science society
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    • v.27 no.6
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    • pp.659-669
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    • 2006
  • In Kwangyang Bay, the south coast of Korea, surface sediments and sedimentation rates have been investigated to understand the distribution and variation of tidal flat sediments after the construction of sea dyke. The mean grain size of the surface sediments during autumn is coarser, and decrease from winter to summer except for temporarily coarsening in the early summer. The depositional processes are prevalent in spring, while erosional processes are dominant in summer and autumn. This seasonal variation of sedimentary processes show similar results monitored from 2001 to 2003 before the construction of sea dyke. In the northern area of the bay, net annual sedimentation rates show similar results monitored from 2001 to 2003 before the construction of sea dyke. However, in the western area of the bay, net annual sedimentation rates change from erosion-dominated to deposition-dominated environments. It is considered that the western area of the bay is changed to erosion-dominated environments, as a result of the changes of hydrodynamic conditions, caused by sea dyke construction.

Flexural Behavior of Steel Composite Beam with Built-up Cross-section by Bolt Connection (볼트로 체결된 강재 조립 합성보의 휨 거동)

  • Kim, Sung-Bo;Han, Man-Yop;Kim, Moon-Young;Ji, Tea-Sug;Jung, Kyoung-Hwan
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.20 no.2
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    • pp.207-216
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    • 2007
  • The flexural behavior of steel composite beam with built-up cross-section by bolt connection is presented in this paper. The composite effect due to bolt-connetion and friction between steel plate are considered to investigate the flexural behavior of steel composite beam. The displacement, bending stresses and shear stresses according to composite rate are calculated by F.E. analysis and these results are compared to the analytical values of non interaction beam and full interaction beam. As a result of analysis, the behavior of composite beam is more dependant on the composite rate than the friction of the steel plate. When the composite rate reaches $50{\sim}60%$, the behavior of composite beam is similar to that of fully composite beam.

Flexural Behavior of Steel Composite Beam with Built-up Cross-section Considering Bolt Deformation (볼트의 변형을 고려한 강재 조립 합성보의 휨거동)

  • Kim, Sung-Bo;Kim, Hun-Kyom;Jung, Kyoung-Hwan;Han, Man-Yop;Kim, Moon-Young
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.21 no.1
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    • pp.43-50
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    • 2008
  • The analysis and results of flexural behavior for steel composite beam with built-up cross-section considering bolt deformation are presented in this paper. The bolt deformation and the restrict effect due to bolt-connection and friction are considered to investigate the flexural behavior of steel composite beam. Nonlinear spring element in ABAQUS is used to consider bolt deformation, also the results are compared with those in case bolt deformations are ignored. The displacement, bending stresses and shear stresses are calculated by F.E. model, and these results are compared with the analytical value of no interaction beam, partial interaction beam and full interaction beam. As a result of analysis, the behavior of composite beam is more dependant on the composite rate than the friction of the steel. When the composite rate is more than 50%, the behavior of composite beam considering the effects of bolt deformation is similar to that of fully composite beam.

Discussion on the Sealing Gap Behavior of Rocket Motor Connection with the Structural Design Parameters (추진기관 기밀체결부의 형상설계변수에 따른 기밀조립 갭의 영향평가)

  • Kim, Seong-eun;Ro, Young-hee;Hwang, Tae-kyung
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.517-520
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    • 2017
  • In this paper, we represented the structural design parameter effect on the sealing gap behavior of solid rocket motor case and nozzle connection under penetrated pressure through the sealing path between insulation rubber and the ablative FRP bonded on the inside convergent wall of nozzle. It is important to keep the good sealing capacity during all the combustion time of SRM. To achieve the crucial role of sealing system of SRM, designers must consider design factors for stable sealing clearance gap as the nearly unchanged initial design state as possible for sufficient compression rate of O-ring under sealing gap pressure.

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