• Title/Summary/Keyword: 제조IT

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Architectural Product and Formwork Manufacture using 3D Printing - Applicability Verification Through Manufacturing Factor Prediction and Experimentation - (3D 프린팅을 통한 거푸집 제조 및 건축 상품 구현 - 제조인자예측과 실험을 통한 적용가능성 검증 -)

  • Park, Jinsu;Kim, kyung taek
    • Korean Journal of Construction Engineering and Management
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    • v.23 no.1
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    • pp.113-117
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    • 2022
  • Additive manufacturing (AM, also known as 3D printing) technology is digitalized technology, making it easy to predict and manage quality and also, have design freedom ability. With these advantages, AM technology is applied to various industries. In particular, a method of manufacturing buildings and infrastructure with AM technology is being proposed to the construction industry. However, the application of AM technology is restricted due to problems such as insufficient history and quality of technology, lack of construction management methods, and certification of manufacturing products. Therefore, the manufacture of architectural products is implemented with indirect AM technology. In particular, it manufactures formwork using AM and injecting building materials to implement the architectural product. In this study, hybrid type material extrusion AM is used to manufacture large-sized formwork and implement building products. Moreover, we identify factors that can predict productivity and economic feasibility in the additive manufacturing process. As a result, design optimization results are proposed to reduce the production cost and time of architecture buildings.

Effective visualization methods for a manufacturing big data system (제조 빅데이터 시스템을 위한 효과적인 시각화 기법)

  • Yoo, Kwan-Hee
    • Journal of the Korean Data and Information Science Society
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    • v.28 no.6
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    • pp.1301-1311
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    • 2017
  • Manufacturing big data systems have supported decision making that can improve preemptive manufacturing activities through collection, storage, management, and predictive analysis of related 4M data in pre-manufacturing processes. Effective visualization of data is crucial for efficient management and operation of data in these systems. This paper presents visualization techniques that can be used to effectively show data collection, analysis, and prediction results in the manufacturing big data systems. Through the visualization technique presented in this paper, we have confirmed that it was not only easy to identify the problems that occurred at the manufacturing site, but also it was very useful to reply to these problems.

Studies on the Manufacturing and Analysis of Wax for Thermostat for use in Cooling System of Automobile (자동차 냉각 시스템에 사용되는 thermostat용 wax의 제조 및 분석에 관한 연구)

  • Park, Kyoung-Suk;Choung, Suk-Jin
    • Applied Chemistry for Engineering
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    • v.7 no.1
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    • pp.1-8
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    • 1996
  • The component analysis of wax for detecting temperature in automobile thermostat of the automotive engine and manufacture of it with distillation and solvent extraction were progressed. From the lift test results of prepared samples, it was found that the solvent extracted samples were in the proper range for use as an automobile thermostat of the automotive engine. And more accurate wax could be manufactured by high vacuum fractional distillation and acid treatment after solvent extraction from crude oil pitch.

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Implementation of Traceability in Production Process Using RFID (RFID를 활용한 생산공정 Traceability 구축 사례연구)

  • Ryou, Ok-Hyun;Lee, Jae-Kwang;Noh, Seong-Ho
    • 한국IT서비스학회:학술대회논문집
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    • 2006.11a
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    • pp.517-522
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    • 2006
  • 본 논문은 RFID를 활용하여 자동차 제조 분야의 Traceability 구축 사례를 연구한 것이다. 전통적인 자동차 제조 환경 분석을 통하여 자동차 제조 분야의 Traceability 구축의 필요성과 RFID 기술의 적용 가능성을 분석하였다. RFID 기술을 활용한 통한 Traceability 구축을 위한 제조 및 공급망 관련 프로세스의 변경 내용 및 효과에 대하여 분석하였다. 실제 사례 기업은 Traceability 구축을 통하여 기존의 일 단위 결산 재고방식에서 실시간 재고방식으로 전환할 수 있게 되었으며, 상주원의 재고량 판단으로 부품 공급 시기와 양을 결정했던 방식에서 실시간 정보전달로 입고와 불출량 결정할 수 있게 되어 사내부품고의 최소 최적화가 가능하게 되었으며, 납입지시 신뢰도 향상 및 정보이용범위 확대(트래킹, 품질정보 등)를 통한 오보충 및 재고 진부화 방지 효과를 얻고 있다. 본 논문은 사례 기업의 Traceability 구축 과정에서 프로세스 변경, 관리 내용의 변경, RFID 기술의 적용 부분, 협력사와의 협업 등에 관련된 주요 이슈에 대하여 분석하여 향후 관련 분야의 Traceability 구축시 고려 요소 및 시사점을 제시하였다.

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Research on Precision Processing Production System based on Manufacturing Execution System (제조 실행 시스템 기반 정밀 가공 생산 시스템 연구)

  • Seong-Uk Shin;Hyun-Mu Lee;Seung-Ho Park
    • Journal of Digital Policy
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    • v.2 no.4
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    • pp.17-23
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    • 2023
  • In this paper, in order to improve production processing for small and medium-sized precision processing companies, we apply a manufacturing execution system to existing process methods and integrate precision processing data to strengthen process management within the company, increase facility operation efficiency, and realize a reduction in defect rates. The differences in productivity improvement and cost reduction rates were compared and analyzed. As a result, production productivity improved by 7.0% and product defect rate improved by 0.1% point due to the introduction of the manufacturing execution system. It was confirmed that manufacturing cost reduction improved by 10.0% and delivery compliance rate improved by 1.1%. If additional smart factory technology is applied based on the manufacturing execution system proposed in this study in the future, sales and profits in the processing industry are expected to increase due to an increase in the PQCD index.

Framework for Assessing Maturity of Future Manufacturing System (미래 제조시스템 성숙도평가 프레임워크)

  • Lee, Jeongcheol;Chang, Tai-Woo;Park, Jong-Kyung;Hwang, Gyusun
    • The Journal of Society for e-Business Studies
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    • v.24 no.2
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    • pp.165-178
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    • 2019
  • In an environment transformed by smart factories, measuring the current level of the manufacturing system, deriving improvement targets and tasks and increasing the level of manufacturing competitiveness become the basic activities of the company. However, research on the component analysis and maturity assessment to ensure the future competitiveness of the company is in progress and in the early stages. This study analyzed the existing research on various models, development process, and framework for manufacturing system. In addition, we designed a structural model by deriving the components of future manufacturing system through smart factory related maturity assessment studies. We designed a meta-model that includes an assesment model and a transformation model, and derived the framework development process to propose an integrated framework for the maturity assessment of the future manufacturing system. We verified it by applying it into an actual evaluation project of smart factory.

The Exploratory Study on the Manpower Training Plans by Smart Manufacturing Technology Level (스마트 제조기술 수준에 따른 인력 양성 방안에 대한 탐색적 연구)

  • Choi, Yun-Hyeok;Myung, Jae Kyu
    • Journal of Practical Engineering Education
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    • v.11 no.2
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    • pp.269-282
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    • 2019
  • The purpose of this study is to identify the level of development of major technologies used in smart manufacturing in Korea and to use it as an objective basis for establishing smart manufacturing R & D personnel training policies. We select 25 key technologies to build and operate smart factories for the US, Germany, Japan, EU, Korea, and China, and examine the level (%) and gap (year) by smart manufacturing technology in each country. Based on the results, it is expected to contribute to reinforcing the global market competitiveness of the Korea manufacturing industry by checking the current status of R & D personnel training and suggesting policy suggestions for nurturing R & D personnel.

Production of Casting Cores using Powder Binder Jetting Techniques (접착제 분사 기술을 활용한 산업용 중자 제작)

  • Choi, Jin-Yong;Shin, Seung-Jung
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.19 no.5
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    • pp.245-250
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    • 2019
  • In recent years, new technologies such as additive manufacturing have been applied to casting industry, paving new ways to achieve what have traditionally been impossible. In the global market, numerous successful cases of producing cores using additive manufacturing technology have been reported, and new techniques and markets are being developed under governments' support. In Korea, however; cases of applying additive manufacturing to casting are hard to come by, not to mention domestic AM machines and related technologies. Under these circumstances, introduction of additive manufacturing technologies and customized application to domestic casting industry are required. Each chapter of this paper explores topics ranging from the development of AM machine using binder jetting technology among various AM techniques through producing industrial cores to the on-site applications in the foundries.

Analysis of Variations in Deformations of Additively Manufactured SUS316L Specimen with respect to Process Parameters and Powder Reuse (금속 적층제조 방식을 이용한 SUS316L 시편의 공정 파라미터 및 금속 분말 재사용에 따른 변형량 변화 분석)

  • Kim, Min Soo;Kim, Ji-Yoon;Park, Eun Gyo;Kim, Tae Min;Cho, Jin Yoen;Kim, Jeong Ho
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.50 no.4
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    • pp.223-231
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    • 2022
  • Residual stress that can occur during the metal additive manufacturing process is an important factor that must be properly controlled for the precise production of metal parts through 3D printing. Therefore, in this study, the factors affecting these residual stresses were investigated using an experimental method. For the experiment, a specimen was manufactured through an additive manufacturing process, and the amount of deformation was measured by cutting it. By appropriately calibrating the measured data using methods such as curve fitting, it was possible to quantitatively analyze the effect of process parameters and metal powder reuse on deformation due to residual stress. From this result, it was confirmed that the factor that has the greatest influence on the magnitude of deformation due to residual stress in the metal additive manufacturing process is whether the metal powder is reused. In addition, it was confirmed that process parameters such as laser pattern and laser scan angle can also affect the deformation.