• Proceedings of the Korean Society of Precision Engineering Conference
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• 1994.04a
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• pp.438-442
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• 1994

절삭가공에서 공구의 마멸은 생산의 최적화에 영향을 주는 가장 중요한 요소중의 하나라고할 수 있다. 따라서 생산시스템이 자동화되고 유연성 및 생산성이 증대되면서, 공구의 수명이 끝났을 때의 공구교환을 위한 최적 의사 결정전략(Decision making stratagy)은 그 중요성이 점차 커지고 있다. 한편, 공구는 마멸의 진행에 따라 그 수명을 예측하여 교환해 주는 것이 바람직하다. 그러나 공구의 마멸은 여러가지 요인들의 복합적 작용에의해 발생하는 현상 이므로 그것을 정확히 예측한다는 것은 많은 어려움이 있다. 본 연구에서는 절삭력을 이용하여 공구의 여유면마멸 (Flank wear)과 경사면마멸을 감지하고자 한다 먼저 절삭력을 정적인 성분(Static component)과 동적인 성분(Dynamic component)로 구분하여 공구의 마멸을 감지하는데 이용하였다. 절삭력의 정적인 성분은 절삭조건의 변화에 대해 정규 화된(Normalized) 절삭력으로 모델링하여 공구의 여유면 마멸을 감지 하였다. 또한 공구의 경사면마멸이 발생한 경우에는 절삭력의 동적인 성분이 크게 변화함을 알 수 있었다.

• Transactions of the Korean Society of Mechanical Engineers
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• v.13 no.3
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• pp.424-432
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• 1989

A mathematical model is developed for determination of the dynamic cutting force from static cutting data. The dynamic cutting force is analytically expressed by the static cutting coefficient and the dynamic cutting coefficient which can be determined from the cutting mechanics. The proposed model is verified by the chatter stability charts. A good agreement was shown between the stability limits predicted by the theory and the critical width of cut determined by experiments. The static cutting coefficient dominates high speed chatter stability, while the dynamic cutting coefficient dominates low speed chatter stability.

• Transactions of the Korean Society of Mechanical Engineers
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• v.10 no.3
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• pp.376-382
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• 1986

Adaptive control constraint (ACC) is applied to a turning process to keep the cutting force constant while the cutting conditions vary. In this system, a given reference force is compared with the measured cutting force and difference is input to the controller to adjust the feed. Since it is found that the effective ACC loop gain depends on both depth-of-cut and spindle speed and thereby influence the system stability, a simple computer algorithm is built in the controller to maintain the stability of the whole system by on-line estimation of the process parameters during cutting.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.04a
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• pp.1088-1094
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• 1997

An indirect cutting torque and cutting force estimation method is presented. This method uses a time-domain model between the spindle motor power, which calculated form measured spindle motor current and voltage. Spindle motor power is linear with cutting torque in this model. The cutting force is proportional to the cutting torque. Using trial cut, parameters are determined. Static sensitivity is suitable for various cutting conditions. The presented method is verified under several cutting tests on the CNC horizontal machining center.

• Journal of the Korean Society for Precision Engineering
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• v.10 no.2
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• pp.161-169
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• 1993

The elimination of chatter vibration is necessary to improve the precision and the productivity of the cutting operation. A new mathematical model of chatter vibration is presented in order to predict the dynamic cutting force from the static cutting data. The dynamic cutting force is analytically expressed by the static cutting coefficient and the dynamic cutting coefficient which can be determined from the cutting mechanics. The stability analysis is carried out by a two degree of freedom system. The chatter experiments are conducted by exciting the cutting tool with an impact hammer during an orthogonal cutting. A good agreement is shown between the stability limits predicted by theory and the critical width of cut determined by experiments.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1996.11a
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• pp.150-156
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• 1996

Static variations of cutting forces are estimated using spindle motor current. Static sensitivity of spindle motor current is higher than feed motor current. The linear relationship between the cutting force and RMS value of the spindle motor current is obtained. Using cutting force estimation, tool overload in milling process can be well detected, and cutting force is regulated at a constant level by feedrate adaptive control.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2004.05a
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• pp.327-327
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• 2004

광통신망 구축에 있어 광섬유의 접속을 위한 광접속기 소자의 하나로 광섬유 정렬의 핵심부품인 페룰이 있다. 광페룰은 통신품질의 향상에 따라 고정밀도의 품질수준을 요구되고 있으며, 이러한 광부품인 페룰을 가공하기 위해서는 동축연삭기의 초정밀 초미세 가공설비가 요구되고 있다. 이러한 광페룰 가공용 초정밀 연삭기의 경쟁력을 확보하기 위해서는 무하시 절삭력 또는 절삭토오크의 영향을 받지 않고 운전시의 정적 특성 및 동적 특성 영향을 최대한 배제할 수 있는 동축 연삭기가 요구된다.(중략)

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1994.04b
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• pp.449-453
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• 1994

공작기계의 가공정밀도는 공구와 공작물간의 상대변위 크기로서 평가되는데, 이 상대변위는 가공중에 발생 하는 절삭력이 공구-척-주축-기계구조물-안내면-가공테이블-공작물로 이어지는 하중전달 폐곡선을 흐르면서 경로상의 정적, 동적 취약부의 주된 영향을 받아 생기거나 각 요소부품의 변형이 누적되어 생겨난다. 본 연구에서는 주축의 취약부를 규명하기 위하여 정적으로는 정적 처짐곡선을 이용하고, 동적으로는 진동모우드의 굽힘곡선을 이용하여 주축선단의 처짐에 가장 영향을 많이주는 부위를 파악하였다. 취약부의 개선방법으로는 주축지름을 변화시켜 주축선단 근처에서 굽힘이 집중되지 않도록 유도하였다. 그리고 구조개선의 효과를 확인 하기 위해서 기존 주축시스템과 개선 주축시스템의 정적, 동적 특성변화를 비교하였다.

• Journal of the Korean Society for Precision Engineering
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• v.12 no.2
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• pp.87-96
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• 1995

The cutting force is the most important variable to understand the mechanics of ultra-precision machining. Most dynamometers, however, monitor the static cutting force only. But it is necessary to measure the dynamic cutting force to clarify the machinability of the material, the formation of the chip, chatter and the wear of the tool. In this research, measurement of the dynamic cutting force in order to clarify the machin-ability of the material, the formation of the chip, chatter and the wear of the tool has been conducted. A combined-type dynamometer which could measure the static cutting force and the dynamic cutting force by use of strain gauges and a piezo-film accelerometer has been developed. An analysis of the dynamometer also has been carried out.

• Journal of the Korean Society for Precision Engineering
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• v.14 no.10
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• pp.15-27
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• 1997

Quasti-static cutting force variations in milling process are measured indirectly using spindle motor current. Quasi-static sensitivity of the spindle motor current is higher than that of the feed motor current. Magnitude of the spindle motor current is independent of cutting direction. The linear relationship between the cutting force and the spimdle motor RMS current at various spindle rotational speed is obtained. Frequency/ Voltage(F/V) converter voltage is measured to identify the spindle speed and to determine the cutting force at various spindle speeds. Overload on the tool during milling process can be detected using the proposed indirect cutting force measurement. Based on these measurements, cutting force is regulated at a constant level by feedrate control.