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A Study on the Implementation of an Agile SFFS Based on 5DOF Manipulator (5축 매니퓰레이터를 이용한 쾌속 임의형상제작시스템의 구현에 관한 연구)

  • Kim Seung-Woo;Jung Yong-Rae
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.42 no.1
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    • pp.1-11
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    • 2005
  • Several Solid Freeform Fabrication Systems(SFFS) are commercialized in a few companies for rapid prototyping. However, they have many technical problems including the limitation of applicable materials. A new method of agile prototyping is required for the recent manufacturing environments of multi-item and small quantity production. The objectives of this paper include the development of a novel method of SFFS, the CAFL/sup VM/(Computer Aided Fabrication of Lamination for Various Material), and the manufacture of the various material samples for the certification of the proposed system and the creation of new application areas. For these objectives, the technologies for a highly accurate robot path control, the optimization of support structure, CAD modeling, adaptive slicing was implemented. However, there is an important problem with the conventional 2D lamination method. That is the inaccuracy of 3D model surface, which is caused by the stair-type surface generated in virtue of vertical 2D cutting. In this paper, We design the new control algorithm that guarantees the constant speed, precise positioning and tangential cutting on the 5DOF SFFS. We develop the tangential cutting algorithm to be controlled with constant speed and successfully implemented in the 5DOF CAFL/sup VM/ system developed in this paper. Finally, this paper confirms its high-performance through the experimental results from the application into CAFL/sup VM/ system.

Improvement in Dimensional Accuracy of Transfer-type for Variable Lamination Manufacturing using Expandable Polystyrene Foam (VLM-ST의 형상정밀도 향상에 관한 연구)

  • 최홍석;이상호;안동규;양동열;문영복;박두섭;채희창
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.1047-1050
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    • 1997
  • Rapid Prototyping(RP) is an efficient method for rapid design verification and trial manufacturing. In order to improve their unique characteristics according to the working principles. Variable Lamination Manufacturing process and corresponding CAD/CAM system is developed. The objective of this study is to improve dimensional accuracy of VLM-ST process, and it can be done by offset for cutting error correction, cutting path correction for sharp edge and reference shape generation. To verify the proposed algorithms, they applied to three-dimensional shapes, such as spanner and mechanical part.

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A Study on Performance and Reliability Test of High Speed Feeding Type Laser Cutting M/C (고속 이송방식 Laser Cutting M/C의 성능 및 신뢰성 평가에 관한 연구)

  • 이춘만;임상헌
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.1007-1010
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    • 2002
  • The accuracy of high speed feeding type laser cutting M/C is the major factor directly concerned with the accuracy of the processed work, and the feed errors of feed system make the machining errors of work directly on processing. In this point, this study focused on the generative elements in feed errors of laser cutting M/C when operating its laser head. In order to improve the accuracy of this machining center, feed errors are measured by a laser interferometer.

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기획특집2_레이저 산업의 동향 - 신개념 레이저 기반 초정밀.초고속 가동시스템 개발동향

  • Seo, Jeong
    • The Optical Journal
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    • s.124
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    • pp.28-32
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    • 2009
  • 초정밀 초고속 레이저 가공공정 및 장비는 유연소재의 태양전지, 인쇄전자소자(printed electronics devices)의 초고속 절단공정, 고기능 다기능 모바일 기기용 고부가 PCB의 초정밀 초고속 레이저 드릴링 및 복합 유연 가공 등에 적용된다. 최근 레이저 가공기 연구개발 패러다임은 레이저 의존형 장비 개발에서 레이저 맞춤형 장비 개발로 변화되고 있다. 즉, 수입된 레이저 발진기 및 광학기기를 사용하여 레이저 공정 및 장비를 개발하는 방식에서 벗어나, 개발하고자 하는 공정 및 장비에 최적화된 레이저 발진기 개발을 병행하는 것이다. 이러한 상황에서 최근 지식경제부 산업원천기술개발사업으로 신개념 레이저 기반 초정밀 초고속 가공시스템 개발이 착수되었으며, 본 고에서는 이에 대한 전반적인 내용들 소개하고자 한다.

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A Comparative Study of Gait Characteristics between Single Axis Foot and Energy Storing Foot for Sports in Trans-tibial Amputee (하퇴절단자용 단축식 발과 스포츠용 에너지 저장형 발 보행 특성 비교연구)

  • Chang, Yun-Hee;Bae, Tae-Soo;Kim, Shin-Ki;Mun, Mu-Seong
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.2
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    • pp.126-132
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    • 2009
  • This study examined the differences in spatio-temporal parameters, joint angle, ground reaction force (GRF), and joint power according to the changes of gait speed for trans-tibial amputees to investigate the features of the energy-storing foot for sports. The subjects walked at normal speed and at fast speed, wearing a single-axis type foot (Korec) and an energy-storing foot for sports (Renegade) respectively. The results showed that Renegade yielded faster gait speed as well as more symmetric gait pattern, compared to Korec. However, as gait speed was increased, there was no significant difference in kinematics, ground reaction force, and joint power between two artificial foots. This was similar to the results from previous studies regarding the energy-storing foot, where the walking velocity and gait symmetry have been improved. Nevertheless, the result of this study differed from the previous ones which reported that joint angle, joint power, and GRF increased as the gait speed increased except spatio-temporal parameters.

Development of Laser Process and System for Stencil Manufacturing (레이저 스텐실 가공 시스템 및 공정 기술 개발)

  • Lee, Jae-Hoon;Suh, Jeong;Kim, Jeng-O;Shin, Dong-Sig;Lee, Young-Moon
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.2
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    • pp.106-113
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    • 2002
  • Stencil is used normally as a mask for seeder pasting on pad of PCB. The objective of this study is to develop stencil cutting system and determine optimal conditions which make good-quality stencil by using a Nd:YAG laser. The effects of process parameters such as laser power, type of mask, gas pressure, cutting speed and pulse width old the cut edge quality were investigated. In order to analyse fille cut surface characteristics(roughness, kerf width, dross) optical microscopy, SEM photography and roughness test were used. As a result, the optimal conditions of process parameters were determined, and the practical feasibility of the proposed system is also examined by using a commercial Gerber file for PCB stencil manufacturing.

Length and Diameter Separation of Single Walled Carbon Nanotubes (탄소 나노튜브의 길이와 지름에 따른 분류 및 절단 메커니즘에 대한 연구)

  • Baik S.;Oh Y.S;Hong S.H.;Lee D.J;Chang Y.S.;Kim Y.J.;Choi J.B.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1159-1163
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    • 2005
  • The Sonication method is widely used with surfactants to suspend individual single walled nanotubes in solution, and it is well known that sonication-induced tube cutting occurs. Recently, it is found out that ultrasonicated nanotubes yield simultaneous separation by tube length and diameter. Nanotubes that have been cut shortest possess the greatest enrichments of large-diameter species. In this study, we cut single walled carbon nanotubes using a ball milling method and find out similar behavior compared to the sonication process Cutting mechanisms are also investigated using continuum approaches.

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Design of Robotic Prosthetic Leg for Above-knee Amputees (대퇴 절단자들을 위한 로봇 의지의 설계)

  • Yang, Un-Je;Kim, Jung-Yup
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.10
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    • pp.913-922
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    • 2014
  • This paper describes design of a robotic above-knee prosthetic leg which is powered by electrical motors. As a special feature, the robotic prosthetic leg has enough D.O.F.s. For mimicking the human leg, the robotic prosthetic leg is composed of five joints. Three of them are called 'active joint' which is driven by electrical motors. They are placed at the knee-pitch-axis, the ankle-pitch-axis, and the an! kle-roll-axis. Every 'active joint' has enough torque capacity to overcome ground reaction forces for walking and is backlashless for accurate motion generation and high-performance balance control. Other two joints are called 'passive joint' which is activating by torsion spring. They are placed at the toe part and designed by Crank-rocker mechanism using kinematic design approach. In order to verify working performance of the robotic prosthetic leg, we designed a gait trajectory through motion capture technique and experimentally applied it to the robot.

Fixing unit and byte improvement of unit for cutting of projecting parts connects with interior part of drainpipe (하수관로 연결돌출부 절단기 유닛 고정유닛과 바이트 개선)

  • Kim, Jae-Yeol;Yoo, Sin;An, Jae-Sin;Kwak, Yi-Gu;Song, Kyung-Seok;Lee, Chang-Sun
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1166-1169
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    • 2003
  • The issue with the drainpipe now a day is that they are laid underground Causing us to perform additional work to repair, such as digging up the ground and peeling off the insulator that surrounds the pipe. And such series works are difficult that concession appears from government and municipal office. However, if we can save time and money. Performance of piping robot that we are studied in existing session through fixing unit and improvement of cutting byte shorten and wished to heighten work efficiency. This is why we aye trying to develop a unit that can cut up the projecting parts which connects with the interior part of the drainpipes.

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Biomechanical Effect on Knee Adduction Moment by Lateral Wedge Insole in Transfemoral Amputee (외측웨지인솔이 대퇴절단자의 무릎내전모멘트에 미치는 영향)

  • Chang, Yun-Hee;Lee, Wan-Hee
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.2
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    • pp.239-244
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    • 2012
  • The prevalence of knee osteoarthritis was higher people with lower limb amputation. This was identified that transfemoral amputees have a greater external knee adduction moment than ablebodied subjects by biomechanical studies. Therefore, they need rehabilitative intervention for prevention and reduction of knee osteoarthritis. The purpose of this study was to determine the effect of lateral wedge insole used in the treatment of knee osteoarthritis. This study was participated in fourteen unilateral transfemoral amputees and we were analyzed the difference gait variables between without lateral wedge insole and with $5^{\circ}$ and $10^{\circ}$ lateral wedge insole during gait. Our results showed that step length ratio was more symmetrical and, hip adduction and ankle inversion angle were more close to normal value, and knee adduction moment was decreased as the wedge angle increases. We proposed that these data would be utilized conservative treatment of knee osteoarthritis in lower limb amputees.