• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2000년도 추계학술대회 논문집
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• pp.322-325
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• 2000

In the previous report1), the grinding characteristics of quartz were investigated. In this paper, the grinding mechanisms of brittle materials including ceramics and quartz are modeled and a new parameter SDR(Surface roughness Direction Ratio) is proposed to characterize the grinding mechanisms of such materials. A set of experiments were performed to verify the effectiveness of the suggested parameter. The experimental results indicate that the plastic deformation is the dominant material removal mode at the grinding conditions which show the higher value of SDR. In the case of quartz, the material was removed by brittle fracture in a lower value of SDR and by plastic deformation in a higher value of it. SDR is not affected by wheel mesh size when brittle fracture occured. But in the plastic deformation case, SDR value increases with wheel mesh size.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2003년도 춘계학술대회 논문집
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• pp.1565-1568
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• 2003

The backward extrusion process is one of the commonly used metal forming processes. In this paper. a battery case which has the rectangular section, is analyzed using a 3D metal forming package(MSC.Superforge). This pacakge uses the finite volume analysis method. It is shown that the MSC.Superforge package using finite volume method provides result very close to those obtained from a finite element analysis package(MSC.Superform). However, the simulation time using the finite volume method was almost 10 % of the simulation time consumed by the other package using finite element method. Moreover, the finite volume method used in MSC.Superforge can eliminate the remeshing problems that make the simulating a metal forming process with severe deformation, such as the extrusion process, so difficult.

• 한국정밀공학회지
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• 제15권1호
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• pp.152-159
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• 1998

Two angle-shaped extrusions have been studied in order to analyze the bending effect of the extruded product using the three-dimensional rigid-plastic finite element method. The velocity distribution at the outlet becomes the source for the construction of the bending configuration of the final product. in which an analytic scheme has been developed for the description of the bending. A systematic approach presented here appears to have sound agreement with the experimental result, and has been applied to a large extrusion of aluminum alloy.

• 한국정밀공학회지
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• 제20권8호
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• pp.185-193
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• 2003

The modular self-wiping co-rotating twin screw extruder (SWCOR) has become the most important of twin screw machines. Screw design is one of the most important factors in determining performance of screw extruder. The screw flight and screw channel geometry of SWCOR is determined by the screw diameter, centerline distance, helix angle, and flights number. The maximum allowable throughput rate on a twin screw extruder is determined by a combination of free volume and available specific torque. In this paper we designed geometrical parameters of extruder screw and presented optimal specific torque value in K=1.55, and then developed screw design program for the screw cutting by the use of JAVA API in the twin screw extruder.

• 한국정밀공학회지
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• 제20권10호
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• pp.208-217
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• 2003

In order to construct the extrusion die surface of T -shaped sections, an automatic surface construction method based on NURBS surface and area mapping method is proposed in the present work. In the present study, a center point for area mapping is determined by introducing the mapping concept based on constant area proportionality between original billet and final product. The characteristic points of inlet profile are determined using the traditional area mapping method and the root finding numerical method. The inlet and outlet profiles are precisely described with NURBS curves using the characteristic points of entry and exit sections. For the construction of NURBS surface, an interpolation method for the pre-determined two section curves has been developed to be used in the generation of interior control points and weights. To show the validity of the proposed method, automatic die surface generation is carried out for the T-shaped section and T-shaped section with rounded corners.

• 한국정밀공학회지
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• 제18권10호
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• pp.76-83
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• 2001

This paper is concerned with the analysis of the forming characteristics of radial-backward extrusion. The single action pressing is analyzed by using the rigid-plastic FEM. The design factors such as die corner radius, gap height, and friction factor are involved in the simulation. The analysis is focused on the influences of the design factors on the maximum punch farce and metal flow into can and flange region. As a result of analysis, the gap height among the design factors is known to have a major effect on the metal flow of radial-backward extrusion for single action pressing compared with other design factors. As is expected, forming load and volume of flange increase as gap height and die corner radius increase, respectively.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1996년도 추계학술대회 논문집
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• pp.882-886
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• 1996

The use of ceramics for extrusion dies is limited since the modification of die design is difficult. In order to successfully apply the ceramic dies to extrusion dies, a better understanding of the process should be preceded. This study focuses on understanding the characteristics of the process. In the present study, a hot extrusion of tube with a mandrel is analyzed by ALE finite element method. In order to obtain the stress state of ceraminc dies, the elastic analysis of dies is also carried out.

• 한국정밀공학회지
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• 제8권3호
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• pp.93-104
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• 1991

Limit analysis is based on the duality theorem which equates the least upper bound to the greatest lower bound. In this study, limit analysis of axisymmetric forming problem with workhardening materials is formulated by minimizing the upper bound functional and finite element program is developed for forward estrusion. Limit loads, velocity and flow line fields are directly obtained under various process conditions and deformation characteristics such as strains, strain rates and grid distortion are obtained from the optimum velocity components by numerical calculation. The experimental observation was carried out for extrusion and compared with computed results. The good agreement between theoretical and experimental results is shown that the developed programming is very effective for the analysis of axisymmetric extrusion.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 추계학술대회 논문집
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• pp.329-332
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• 2002

The upper bound analysis by stream function is used to study the torsional forward extrusion. The torsional forward extrusion process not only reduces forming load but also increase optimal die angle. Optimal die angle is determined by the optimization technique. The advantages of this process are that the low capacity of pressing machine can be used and the process with a large die angle can be applied. To verify the theoretical result, we have carried out experiments using model material (plasticine) and FE simulations using DEFORM3D.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2004년도 춘계학술대회 논문요약집
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• pp.101-101
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• 2004

초미세 발포 플라스틱(MCPs; Microcellular Plastics)공정은 기존 발포 플라스틱의 장점을 보존하면서도 그 동안 발포 플라스틱의 단점으로 지적되어온 충격강도, 인성, 경도 등의 기계적 특성저하를 개선하기 위하여 개발되었다. 플라스틱 내에 지름 수 십 $\mu\textrm{m}$ 내외의 기포를 $10^{9}$-$10^{15}$cel1/㎤의 밀도로 발생시키는 초미세 발포공법은 내부의 미세 구조로 인하여 재료비를 절약하면서 우수한 기계적 특성을 나타내는 플라스틱 재료를 성형할 수 있게 하며, 발포제로 초 임계 상태의 불활성 기체($CO_2$, $N_2$, etc)를 사용하기 때문에 기존의 발포 공정에서 발포제로 사용했던 유해 화학 물이나 프레온, 부탄으로 인해 발생할 수 있는 환경 문제를 해결할 수 있다는 장점을 지닌다.(중략)