• Title/Summary/Keyword: 정밀 기계 부품

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Identification of Contact State between Parts during Peg-in-Hole Process by Fuzzy Inference Method (Fuzzy 추론법에 의한 부품 삽입 공화의 접합상태 판별)

  • Chung, Gwang-Jo;Ryu, Sang-Uk;Lee, Hyon-Woo;Chong, Won-Yong;Lee, Soo-Heum
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.1
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    • pp.80-88
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    • 1994
  • In the automation of rigid parts mating process with the intelligent robots, Peg-In-Hole is the most available task since inserting is some analytic and needs suitable range of forces that can be controlled by induatrial manipulators. In this Peg-In-Hole process, it is very important to identify the contact state between tow parts, peg and hole, to build the strategies for robot motion that leads to avoid the jamming condition occurs during insertion process. In this paper, we adpopted 3 parameters for identification, lFzl, lFxy/Fzl, and lMxy/Fxyl, derived from axes value of Whitney's jamming diagram. Also, we defined the fuzzy membership functions for these parameters and developed the identification algorithm based on fuzzy inference method of max-product. As an experimental result, we obtained about 96% of identification ratio that could be raised up to industrial requirements by further research.

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Transesterification Kinetics of Dimethyl Terephthalate with 1,4-Butanediol (디메틸테레프탈레이트와 1,4-부탄디올의 에스테르교환 반응 특성)

  • Cho, Impyo;Lee, Jinhong;Jo, Sanhwan;Cho, Minjung;Han, Myungwan;Kang, Kyungsuk
    • Korean Chemical Engineering Research
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    • v.51 no.1
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    • pp.58-67
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    • 2013
  • PBT (polybutylene terephthalate) has excellent mechanical properties such as low absorption, dimensional stability, abrasion resistance. It is used in manufacturing electronic components, the automobile part and the various precise parts. Bis (hydroxybutyl) terephthalate (BHBT) which is a PBT monomer, can be produced by transesterification reaction of DMT (dimethyl terephthalate) with 1,4-butandiol (BD). The kinetics of transesterification reaction of DMT with BD using zinc acetate as a catalyst was studied in a batch reactor. Previous kinetic studies was carried out in a semibatch reactor where generated methanol was removed so that reverse reactions were not considered in the kinetic expressions, resulting in inaccuracy of the kinetic model. Mathematical models of a batch reactor for the transesterification reaction were developed and used to characterize the reaction kinetics and the composition distribution of the reaction products. More accurate models than previous models was obtained and found to have a good agreement between model predictions and experimental data.

특집: 미래주도형 성형공정과 수치 해석기술 - 비정질 합금 온간 성형 공정에서의 미세 조직 연계 해석 기술

  • Lee, Gwang-Seok;Jeon, Hyeon-Jun
    • 기계와재료
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    • v.23 no.3
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    • pp.16-29
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    • 2011
  • 결정 합금 대비 비정질 합금은 높은 경도를 갖기 때문에 마모 저항성도 좋고 내부 식성 등 환경에 대한 저항성도 월등하며, 또한 과냉된 액상 상태까지 재가열하게 되면 낮은 점성도를 갖게 되므로 복잡한 3차원적인 형상을 가지는 부품을 환경에 대한 저항성, 피로 저항성, 강도 및 경도 등을 모두 고려하여 높은 정밀도를 가지고 제조하는 것이 가능하므로 우수한 물성을 갖는 구조 및 기능성 재료로의 다양한 응용이 타진되고 있다. 이러한 비정질 합금의 변형 거동에 대한 연구는 대부분 유리 천이 온도 이하에서의 전단 및 파단에 이르는 이른바 불균일 변형(Inhomogeneous Deformation) 거동에 대한 이해를 위한 실험 및 해석적 연구에 집중되어 왔다. 반면 상업화의 기반이 되는 고상 기반 2차 정형 성형은 과냉 액상 영역에서의 구조 완화 및 결정화롤 대표되는 미세 구조 제어 균일 변형(Homogeneous Deformation)에 대한 이해 없이는 불가능하므로, 이러한 관점에서 비정질 합금 특유의 점성 유동 특성을 이용한 균일 변형 응용 예시 및 미세구조 변화 연계 해석 기술의 현황을 소개하고자 한다.

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A Study on Measurement Uncertainty of 3-dimensional Coordinate Measuring Machine used for Inspection of Precision Machined parts (정밀가공 부품 검사에 사용되는 3차원측정기의 측정불확도 연구)

  • Lee Gab Jo;Oh Sang Lok;Kim Jong Kwan
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.2
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    • pp.55-61
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    • 2005
  • The machining Parts must be Produced within the specification of drawing and those will be able to meet faction and efficiency. At that time, it is very important not only precision machine and machining technique but also the measurement technique. So, the improvement of measurement technique is to be joined together at once with improvement of machining technique. Finally, the quality and value of the parts are decided by precision measurement. This paper aims to study on the measurement uncertainty when the machined parts are inspected with 3-dimensional coordinate measuring machine. The objectives remove an error of measurement and remove a quality of mass products.

Tribological Characteristics of Soft/Hard Coating for High-Speed Rotating Machine Elements (고속회전 하는 정밀부품을 위한 연질/경질 코팅의 트라이볼로지적 특성에 관한 연구)

  • 오진규;정구현;김대은;유제환;김형채
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.393-397
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    • 2003
  • Recently, rotating elements which use mechanical and electrical systems have been utilized for high speed and accuracy to increase the performance. The most important thing to get a more reliable system is to understand the friction, wear and characteristics which has an effect on various coated surfaces. In this study, the tribologicali characteristics of various soft/hard materials were investigated by using a custom-built pin-on-reciprocator tester From the experimental results, it was found that the friction coefficients of the soft material coated surfaces were lower under various normal loads due to trier self-lubricating ability and material transfer to the counter surface.

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The Simulation of Cutting force Estimate Model at Micro-Stage for Ultra Precision Cutting Machine of Nano Part (나노부품 초정밀가공기용 마이크로스테이지의 절삭력 예측모델 시뮬레이션)

  • 김재열;심재기;곽이구;안재신;한재호;노기웅
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.173-178
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    • 2003
  • Recently, according to the development of mechatronics industry that was composed of NT, ST, IT, RT and etc, the 1 necessity of nano-parts was increased. Because of the necessity, this research was started for improving work precision of the parts as fixing UPCU( Ultra Precision Cutting Unit)on lathe. So, in this research we executed the modeling of UPCU (Ultra Precision Cutting Unit) by the application of PZT, the relationship between the displacement of tool in UPCU and the cutting force of it has been in take a triangular position in the case of plane cutting. The modeling of system that is containing the fine displacement was performed. Also, we found like to find the optimal cutting condition through the simulation of relationship between the displacement and the cutting force.

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Present Situation for Cold Forging Technology Using Multi-Former (다단 성형기를 이용한 냉간단조 생산 기술 현황)

  • 강신준;김홍석;전영효
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1995.06a
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    • pp.158-164
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    • 1995
  • 진합정공 주식회사는 다단 성형기를 사용하여 자동차 부품이나 건축재 등을 냉간 단조로 생산하는 중소기업으로서, 수입에 의존하고 있는 각종 단조품들의 국산화와 고부가 가치의 정밀 단조품 생산을 위해 기술개발에 많은 노력을 기울이고 있는 회사이다. 본 논문 에서는 진합정공의 냉간단조 생산 기술을 예비처리 과정과 냉간단조법, 단조소재, 단조 금 형으로 나누어 개략적으로 소개함으로써 중소기업형인 국내 단조 기업의 생산 기술과 생산 현황을 파악하고자 하였다. 이러한 시도를 통하여 국내 단조 기술의 수준을 파악할 수 있을 것이며, 기술 개발을 위한 산학협동의 기반을 마련할 수 있을 것으로 기대된다.

A Study on Measurement Uncertainty of CMM used for Inspection of Precision Machined parts. (정밀가공 부품 검사에 사용되는 삼차원측정기의 측정불확도 연구)

  • 이갑조;오상록;김종관
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.3-9
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    • 2004
  • The machining parts must be produced within the specification of drawing and those will be able to meet function and efficiency. At that time. it is necessary not only precision machine or machining technique but also the measurement technique is very important. So. the improvement of precise measurement technique is to be joined together at once with improvement of product technique. Finally. he quality and value of the parts are decided by precision measurement. This paper aims to study on he measurement uncertainty when the machined parts are inspected with 3-dimensional coordinate measuring machine. The objectives are to remove an error of measurement and to improve quality and productivity of the mass products.

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Development of Optical NC-Scales Fabrication Process (광학식 NC-스케일 제조기술의 개발)

  • 김희식;박준호
    • Korean Journal of Optics and Photonics
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    • v.3 no.4
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    • pp.273-279
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    • 1992
  • Position reading devices such as optical encoders are most essential components in numerical control (NC) machines and robots. Fabrication process of optical NC-scales was developed for domestic production. The whole process using photo-lithographic techniques consists of about 10 steps. The process parameters were to be carefully determined through many trial experiments. The scale marks of metal film was printed on a glass substrate. The optimum values of various process parameters were extrilcted. The quality of scale marks was attributed to the each process parameters.

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Development of Non-Contacting Automatic Inspection Technology of Precise Parts (정밀부품의 비접촉 자동검사기술 개발)

  • Lee, Woo-Sung;Han, Sung-Hyun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.6
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    • pp.110-116
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    • 2007
  • This paper presents a new technique to implement the real-time recognition for shapes and model number of parts based on an active vision approach. The main focus of this paper is to apply a technique of 3D object recognition for non-contacting inspection of the shape and the external form state of precision parts based on the pattern recognition. In the field of computer vision, there have been many kinds of object recognition approaches. And most of these approaches focus on a method of recognition using a given input image (passive vision). It is, however, hard to recognize an object from model objects that have similar aspects each other. Recently, it has been perceived that an active vision is one of hopeful approaches to realize a robust object recognition system. The performance is illustrated by experiment for several parts and models.