• Title/Summary/Keyword: 정밀 가공

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Research on the electron-beam characteristics according to the shape of electron lenses in low-energy microcolumn using Monte Carlo numerical analysis (Monte Carlo 수치해석법을 이용한 저 에너지 초소형 마이크로칼럼에 사용되는 전자렌즈의 모양에 따른 전자빔 특성 연구)

  • Kim, Young-Chul;Kim, Ho-Seob;Kim, Dae-Wook;Ahn, Seung-Joon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.9 no.1
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    • pp.23-28
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    • 2008
  • Due to the modem MEMS technologies, the electron lenses that are used in the microcolumn can have much smaller optical aberrations compared with conventional electron lenses for the bulky electron columns. Since the electron lens system have great effect on the performance of the microcolumn, it is important to study the dependence of image quality on the configuration of the electronic imaging system, among which the source-lens part is most sensitive. In this work, we investigated the electron beam characteristics according to the shapes of extractor and limiting aperture that are elements of the source-lens part. By analyzing the data obtained, we proposed the optimum configuration of the electron lens system.

Fuzzy Controller Design for Active Vibration Isolation System Using Air-spring (공기스프링을 이용한 능동 방진 시스템의 퍼지 제어기 설계)

  • Yang, Xun;An, Chae-Hun;Jin, Kyong-Bok;Rim, Kyung-Hwa
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.185-190
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    • 2007
  • In recent days, vibration isolation system is mostly required in precise measurement and manufacturing system to reduce vibration due to external disturbances and internal actuators. Among all the vibration isolation systems, air spring is widely used because of its low resonant frequency and high damping ratio. In this study, we first analyze the passive air-spring system using leveling valve, and then design the active vibration isolation system. Because the non-linearity of pneumatic characteristics, we try to design the fuzzy controller which is better than PID controller at complex and non-linear system, and then compare them both in experiment and simulation.

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Development of Vibration Assisted Hybrid Femtosecond Laser Ultra-precision Machining System and Cu-Zn alloy Application (진동자를 이용한 하이브리드 극초단 펄스 레이저 초정밀가공시스템 개발 및 Cu-Zn합금 응용)

  • Choi, Won-Suk;Yoon, Ji-Wook;Cho, Sung-Hak;Kang, Myung-Chang
    • Journal of Powder Materials
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    • v.20 no.4
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    • pp.308-312
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    • 2013
  • In this paper, we describe experiment results using a vibration assisted hybrid femtosecond laser (${\lambda}$:795 nm) ultra-precision machining system. The hybrid system we have developed is possible that optical focal point of the femtosecond laser constantly and frequently within the range of PZT(piezoactuator) vibrator working distance. Using the hybrid system, We have experimented on brass and studied about differences of result of hole aspect ratio compare to general experiment setup of femtosecond laser system. Aspect ratio of a micro hole on brass is increased as 54% with 100 Hz vibration frequency and surface roughness of the side wall also improved compare to non-vibration.

Phase Transition of Single Crystal Silicon by Scratching Test (Scratching 시험에 의한 단결정 실리콘의 상전이)

  • 오한석;정성민;김현호;박성은;이홍림
    • Korean Journal of Crystallography
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    • v.12 no.2
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    • pp.102-112
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    • 2001
  • The mechanical properties of silicon crystals are important from the viewpoint of wafer and device fabrication processes. It is now widely recognized that silicon undergoes a series of phase transformations when subjected to high pressures, using conventional high pressure devices, such as diamond anvils or indenters. Diamond tip scratching on a silicon surface in the various conditions introduces various kinds of mechanical damage and stressed states. Micro Raman spectroscopy was used to observe the phase transition of single crystal silicon. As results, different morphologies were observed as functions of scratching speed and loading condition and various phases were observed as functions of scratching speed and loading condition.

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ULTRA PRECISION MACHINING FOR ASTRONOMICAL INFRARED OPTICS (천체관측용 적외선 광학계 초정밀 가공)

  • Kim, Geon-Hee;Jin, Ho;Yang, Sun-Chol;Kim, Myung-Sang;Kook, Myung-Ho;Lee, Sung-Ho;Yuk, In-Soo
    • Publications of The Korean Astronomical Society
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    • v.22 no.3
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    • pp.55-61
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    • 2007
  • The KASINICS (Korea Astronomy and Space science Institute Near Infrared Camera System) is a ground-based near-infrared (NIR) imaging instrument. KASINICS has offner relay optics to reduce unwanted infrared light. For the offner optics, we adopted an ultra precision machining process which is installed at KBSI (Korea Basics Science research Institute). Since the offner relay optics is made of aluminum 6061 metal material, we did several tests to reach the specification. We found that a 0.497mm radius nose bite and 220m/min machining speed are best tool and condition to make this offner optics with the precision machine. In this paper, we report the technical method of ultra precision machining and results of the KASINICS offner optics.

Development of Child-Sized Humanoid Robot (아동 크기 휴머노이드 로봇의 개발)

  • Lee, Ki-Nam;Park, Jang-Hyun;Ryoo, Young-Jae
    • Journal of the Korean Institute of Intelligent Systems
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    • v.23 no.1
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    • pp.24-28
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    • 2013
  • In this paper, a procedure of design and development of a child-sized humanoid robot is described. The design concept for a humanoid robot was proposed and the mechanism of the humanoid robot which is more than 1 meter tall was designed by using 3D design tools. By considering the lightweight of the robot, the hardware for the robot was designed for optimal performance. The frames and links of the robot designed by 3D design tools was manufactured through precision machining with the material which is light and have a good strength. The manufactured child-sized humanoid robot was experimented with basic motions applied inverse kinematics and balance control, and the performance of the motions were verified.

Lenticular Lens Array without Cross-Talk (3차원영상의 입체감 향상을 위해 Cross-Talk을 최소화한 렌티큘러 렌즈)

  • Kim, Tae-Kyoung;Kim, Min-Jae;Hwang, Yeon;Cha, Du-Hwan;Kim, Hye-Jeong;Kim, Jeong-Ho
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2010.06a
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    • pp.179-179
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    • 2010
  • 본 연구에서는 무안경식 3 차원 입체영상 기술에 쓰이는 렌티큘러 렌즈의 제작공정 중 오차(Error)로 작용할 수 있는 몇 가지 변수를 가정하였고 이러한 변수의 오차에 의해 좌우되는 가장 중요한 성능인자인 광학적 상호간섭 (Cross-Talk)을 최소화하도록 연구를 수행하였다. 이를 위해서 초정밀절삭가공과 UV경화법을 사용하였고 광학적 상호간섭 (Cross-Talk)에 가장 큰 영향을 주는 피치공차 (Allowance)를 ${\pm}0.5{\mu}m$내로 줄여서 3차원 입체감을 향상시킬 수 있음을 확인하였다.

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A Study on the minimizing of cutting depth in sub-micro machining (초정밀 절삭에서의 가공깊이 최소화에 관한연구)

  • 손성민;허성우;안중환
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.376-381
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    • 2003
  • Ultra precision diamond cutting is a very efficient manufacturing method for optical parts such as HOE, Fresnel lenses, diffraction lenses, and others. During micro cutting, the rake angle is likely to become negative because the tool edge radius is considerably large compared to the sub-micrometer-order depth of cut. Depending on the ratio of the tool edge radius to the depth of cut, different micro-cutting mechanism modes appear. Therefore, the tool edge sharpness is the most important factor affecting the qualities of machined parts. That is why diamond especially mono-crystal diamond, which has the sharpest edge among all other materials is widely used in micro-cutting. The question arises, given a diamond tool, what is the minimum (critical) depth of cut to get continuous chips while in the cutting process\ulcorner In this paper, the micro machinability around the critical depth of cut is investigated in micro grooving with a diamond tool, and introduce the minimizing method of cutting depth using vibration cutting. The experimental results show the characteristics of micro cutting in terms of cutting force ratio (Fx/Fy), chip shape, surface roughness, and surface hardeing around the critical depth of cut.

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A study on jewelry-making using a multi-casting (다중주물을 활용한 주얼리 제작에 관한 연구)

  • Lee, Jung Soo;Kim, Hyeong Seong
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.22 no.5
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    • pp.223-226
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    • 2012
  • There are many restrictions in conventional ways of Jewelry mass production which are Mokume Gane, Inlaid Technology based on a joining work of dissimilar metals. To overcome this, Multi-Casting using both Jewelry-Casting and CAD/CAM has presented. In experiment on Muti-Casting, second original sample which was produced by CAD/CAM is 5 % smaller than first one. The first and second castings are brass and silver, respectively. When making second sample, the temperature of flask was about $150{\sim}200^{\circ}C$ higher than the standard temperature of flask when making castings. Through the Multi-Casting, it was found that there was no trouble making dissimilar metals Jewelry which can be mass produced.

A Study on the Determination of Adequate Velocity Profile for Position Control of Linear BLDCM (선형 BLDCM의 위치제어에 적합한 속도 프로파일 선정에 관한 연구)

  • Ahn J.Y.;Cho H.H.;Cha H.R.;Kang S.Y.;Kim K.H.
    • Proceedings of the KIPE Conference
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    • 2006.06a
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    • pp.501-503
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    • 2006
  • 최근 산업 분야에서 리니어모터는 고속, 고정밀도의 요구사항에 따라 회전 모터와 볼 스크류, 벨트를 이용한 직선구동방식보다 빠르고 정확하며, 효율이 높기 때문에 활발히 이루어지고 있다. 리니어모터 중에서 선형 브러시리스 직류 전동기(LBLDCM)는 다른 리니어모터에 비해 소형, 경량이 가능하고, 저속 및 고속의 운전이 용이하며, 기계 가공 정도보다는 엔코더 등과 같은 위치 결정 응용 분야에 적합하며 본 연구에서 사용된 LBLDCM은 코일 가동형으로 영구 자석에 의해 발생된 자계와 가동자 코일에 흐르는 전류 사이에 작용하는 힘을 이용하게 된다. 이와 같은 LBLDCM을 응용분야에 적용하기 위해서는 구동 중에 속도가 변하는 지점에서 발생하는 진동을 줄여야 하며 목표지점까지의 정확한 위치 제어가 필수적이다. 따라서, 본 연구에서는 다양한 속도 프로파일에 따른 진동에 대해 비교 분석한 후, 이동거리에 따른 적합한 속도 프로파일에 대해 알아보았고, 그 결과를 토대로, 목표지점까지의 위치 오차를 저감하면서 정밀한 위치 제어에 적합한 프로파일을 제시하였다.

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