• Title/Summary/Keyword: 정밀공학

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Technological Trends for Precision Optical Metrology (광계측의 기술동향)

  • 김승우
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.6
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    • pp.7-16
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    • 2000
  • 정밀공학에서 측정은 필수적인 의미를 갖는다. 측정할 수 없는 제품 치수는 체계적인 가공이 불가능하며, 이는 설사 가공자의 특수한 기능에 의해 가공이 되더라도 체계적인 양산방식에 의한 생산이 될 수 없음을 의미한다. 이러한 중요성을 갖는 측정기술은 가공기술의 발랄과 더불어 꾸준한 진보를 이루어 왔다.(중략)

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Sectional analysis of stamping processes using Equilibrium approach (평형해법에 의한 스탬핑 공정의 단면 해석)

  • Yoon, J.W.;Yoo, D.J.;Song, I.S.;Yang, D.Y.;Lee, J.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.4
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    • pp.58-68
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    • 1994
  • An equilibrium approach is suggested as an effective tool for the analysis of sheet metal forming processes on the basis of force balance together with geometric relations and plasticity theroy. In computing a force balance equation, it is required to define a geometric curve approximating the shape of the sheet metal at any step of deformation from the geometric interaction between the die and the deforming sheet. Then the geometic informations for contacting and non-contacting sections of the sheet metal such as the number and length of both non-contact region, contact angle, and die radius of contact section are known from the geometric forming curve and utilized for optimization by force balance equation. In computation, the sheet material is assumed to be of normal amisotropy and rigid-phastic workhardening. It has been shown that there are good agreements between the equilibrium approach and FEM computation for the benchmark test example and auto-body panels whose sections can be assumed in plane-strain state. The proposed equilibrium approach can thus be used as a robust computational method in estimating the forming defects and forming severity rather quickly in the die design stage.

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Verification System for Cutting Condition of Ball-End Milling Process (볼엔드 밀링의 절삭조건 검증시스템)

  • Kim, Chan Bong;Yang, Min Yang
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.2
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    • pp.123-134
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    • 1995
  • In this paper, the fast force algorithm has been studied so that it is used to calculate cutting forces and to develope the NC verification system. The NC verification using the fast force algorithm can verify excessive cutting force which is the cause of deflection and breakage of tool, and adjust the feed rate and spindle speed.

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Dynamic behavior of boring bar with continuous system analysis (연속계 해석에 의한 보오링 바의 동적 거동에 관한 연구)

  • Kim, Jeong-Suk;Kang, Myeong-Chang;Park, Soo-Kil
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.4
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    • pp.38-46
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    • 1994
  • The vibration amplitude of boring bar is generally large at the tool tip, because it has the high length-diameter(L/D) ratio. A new dynamic cutting force model is presented by considering the change of shear angle under dynamic cutting. The boring bar is modelled as a cantilever with dynamic force acting at the tool end point. Based on this realistic continuous system model, the equation of motion of borring bar is solved by numerical computations. A good agreement is found between the proposed model and the experimental results.

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A study on the characteristics of acoustic emission signal in dynamic cutting process (동적 절삭과정에서 AE 신호의 특성에 관한 연구)

  • Kim, Jeong-Suk;Kang, Myeong-Chang;Kim, Duk-Whan
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.4
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    • pp.69-76
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    • 1994
  • AE(Acoustic Emission) signal is correlated to workpiece material, cutting conditions and tool geometry during metal cutting. The relationship between AE signal and cutting parameters can be obtained by theoretical model and experiments. The value of CR(Count Rate) is nearly constant in stable cutting, but when the chatter vibration occours, the value of CR is rapidly increased due to the vibration deformation zone. By experimental signal processing of AE, it is more effective than by RMS(Root Mean Square) measurement to detect the threshold of chatter vibration by CR measurement.

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Finite Element Analysis Design of Axisymmetric Deep Drawing Process by Local Heating (국소 가열 방법을 이용한 2단계 축대칭 디프 드로잉 공정의 해석 및 설계)

  • Lee, Dong-Woo;Song, In-Seob;Yang, Dong-Yol
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.3
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    • pp.198-204
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    • 1993
  • The study is concerned with finite element analysis and design of axisymmetric deep drawing by local heating. When the bottom shape of a cup is not flat but in complex-shaped, i.e., hemispherical, the cup cannot be drawn in one or two processes in the conventional deep drawing process and the limit drawing ratio is limited as well. By introducing local heating selectively with regards to the heating position, the formability of the sheet metal can be greatly increased with the reduced number of processes. In the Process analysisthe rigid- viscoplastic finite element method is employed and the temperature effect is incorporated. Bishop's step-wise decoupled method is employed to analyze the thermomechanical interaction between deformation and heat transfer. Axisymmetric deep drawing of a hemisphere-bottomed cup has been analyzed for various combinations of heat application in the punch and the die. At the first stage of deep drawing stretch forming is practically carried out by firmly pressing the blankholder with the punch and the die heated at various levels of temperature. Then at the second stage the same cup is drawn for the saame or different combination of temperature. From the computation, it has thus been shown that the fromability of a cup is greatly increased in two-stage deep drawing with increased limet drawing ratio.

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Performance Analysis of the Vehicle With Hydromechanical Transmission (무단변속용 정유압기계식 변속기 탑재 구동계의 성능해석)

  • Song, Chang-Sub;Kang, Seo-Ik
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.7
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    • pp.131-137
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    • 1995
  • The performance analysis is applied to the transmission of the tracked vehicle, comparing simulation results with vehicle test. The calculation method of hydrostatic pump/motor performance and power circulation is used for hydromechanical transmission simulation. And various shifting characteristics is analyzed by studying power flow at each range.

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A Study on the Analysis of Dynamic Characteristics of the Solenoid Valve of Automatic Transmission (A/T용 솔레노이드 밸브의 동특성 해석에 관한 연구)

  • Song, Chang-Seop;Lee, Yong-Ju;You, Se-Joon
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.8
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    • pp.122-130
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    • 1995
  • To reduce the shock in shifting, the clutches and the brakes in automatic transmission have to be connected smoothly and disconnected rapidly. It is PCSV(Pressure Control Solenoid Valve) that paly this role of automatic transmission. In this paper, there were two steps in the analysis of the PCSV. The first step was modeling the elctromagnet by the permeance method. The second step was modeling the hydraulic circuit by the pressure differential equa- tion. In addition to this modeling, a experiment was performed and the commercial package program was used in order to justify modeling. The result of modeling coincide with the result of experiment and commercial package program. As a result, this modeling is usable in analysis of dynamic characteristics of the PCSV.

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