• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2000.04a
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• pp.36-36
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• 2000

액체로켓엔진에 사용되는 2000psi이상의 고압 연소실(Combustion Chamber)의 냉각은 내피(Inner Shell)에 기계 가공된 냉각통로(Cooling Channel)로 냉각제를 흘려보내는 재생냉각방식이 널리 사용되며 기계 가공된 냉각 통로는 외피(Outer Shell)에 의해서 지지 밀봉된다. 일반적으로 내피 재료는 순수한 구리보다 강도가 우수하고 열전도도는 유사한 구리합금을 사용하고, 외피는 강도가 우수한 스테인레스 강을 사용하여 브레이징 접합된 구조를 형성한다. 브레이징 공정은 조립품을 약 $450^{\cire}C$ 이상의 액상선을 갖는 삽입금속(Filler Metal)을 사용하여 적당한 온도($450^{\cire}C$ ~ 모재의 고상선)에서 가열하여 접합시키는 방법으로, 용융 금속의 젖음 현상(Wetting Phenomena), 접합 틈새(Joint Clearance)로의 용융 삽입금속의 유입(Capillary Phenomena)과 접합 계면의 반응을 통해서 접합이 이루어진다. 이는 일반적인 접합 공정과 비교하여 모재의 변형이 적고, 이종 금속 간의 접합이 용이하며, 복잡한 부품을 정밀하게 접합할 수 있는 장점이 있으나, 접합될 제품의 표면 상태 및 분위기(Atmosphere), 접합될 부품간의 조립 틈새, 가열 싸이클(Heating Cycle) 등에 대한 공정 확립 및 관리가 매우 중요하다. 재생냉각 구조를 갖는 연소실은 우선 접합면의 형상이 매우 복잡하여 균일한 접합 틈새를 유지하면서 접합시키기가 매우 어려우며, 고온, 고압의 환경에서 작동하므로 일부 접합면이 접합되지 않을 경우 내피의 변형 및 파괴가 발생하고, 브레이징 시 용융된 삽입금속이 냉각통로 내로 유입될 경우 연소 시 이부근에서 재료의 용융이 발생될 수 있다. 따라서, 이러한 현상을 방지하기 위해서는 진공 분위기 하에서 적절한 접합 틈새를 유지할 수 있는 공정 및 장비의 개발이 필요하다.

• Journal of Welding and Joining
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• v.12 no.4
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• pp.50-62
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• 1994

브래이징은 모재보다 용점이 낮은 재료를 접합매체(납재)로 하여, 450.deg. C 이상의 온도에서 모재를 녹이지 않고 납재만 용융시켜, 모재의 틈새에 용융된 납재를 침투(모세관 유입) 시킴 으로써 접합하는 방법이다. 브레이징은 (1) 한 번에 여러 곳을 접합할 수 있어 대량생산이 용이 하고, (2) 이종금속의 접합이 용이하며, (3) 복잡한 면의 접합이 가능하고, (4) 박판 및 세선의 접합이 용이하며, (5) 기밀, 수밀에 강하고 접합 강도가 우수하다는 장점으로 인해 적용범위가 점차 확대되고 있다. 국내에서도 현재 수많은 업체에서 브레이징을 제품생산에 적용하고 있으나 브레이징 기술은 그리 높지 않은 상태이다. 그러나 최근 브레이징 분야에 대한 기술개발 욕구가 증대되고 있는 상황이어서, 브레이징에 대한 기술과 정보의 보급 필요성이 대두되고 있다. 이에 필자는 일본의 브레이징 자료를 중심으로 브레이징에 관한 기초 지식을 기술하고 덧붙여 연구 동향을 소개하고자 한다.

• Transactions of the Korean Society of Mechanical Engineers
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• v.12 no.5
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• pp.1083-1091
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• 1988

Vacuum brazing is the most modern brazing process and is at present, far from being completely understood. By brazing under high vacuum, in an atmosphere free of oxidizing gases, a superior product with greater strength, ductility and uniformity can be obtained. In this study, the influence of brazing parameters such as base metal characteristics, joint clearance and brazing time were described in relation to the metallurgical phenomena and shear strength of vacuum-brazed joints between carbon steels and 304 stainless steel (SUS 304) brazed by copper filler metal. In copper brazing of SUS 304 to a medium carbon steel(M.C.S) the columnar Fe-Cr-Ni-Cu-C alloy structure was formed and grew from the M.C.S side and at the same time, the surface of M.C.S. was decarbonized. The driving force for the formation and growth of columnar structure was the difference of carbon content between base metals. As the joint clearance is narrower and brazing time is longer, the formation and growth of columnar phase and decarburization of carbon steels were more noticeable. Because of decarburization of carbon steels, the shear strength of brazed joints were reduced as the formation of columnar structure was increased.

• Proceedings of the KWS Conference
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• 2008.05a
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• pp.32-32
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• 2008

• Journal of Welding and Joining
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• v.12 no.3
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• pp.48-55
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• 1994

In this experiment, to find optimum brazing conditions for Cu/Stainless Steel brazing using filler metals of Ag-Cu-Zn-Cd system, first of all spreading ratio was tested on 304 stainless Steel and low carbon steel. And then shear test of brazed joint was executed. As the result of that, the shear strengths of brazed joints were the range of 60-90 MPa. Through microstructure analysis for brazed interface layer, We found as follows. Firstly interface layer increased as time increased. Secondly continuous layer of Ag-Cd compound was observed along the side of stainless steel. Also by means of EDS analysis for fracture surface, ductile fracture was occurred and precipitates on the fracture surface were found to include Cr, Mn, Si in Ag-rich phase.

• Proceedings of the Korea Institute of Fire Science and Engineering Conference
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• 2011.04a
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• pp.357-360
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• 2011

고층 건축물에 주로 사용되는 커튼월의 경우 구조체와의 접합으로 인해 층간 틈새가 발생하게 되고 이는 화재 시 틈새를 통해 화염이나 연기 등의 확산 경로가 될 수 있다. 본 연구에서는 커튼월 시스템에 적용되는 선형조인트 내화충전시스템의 개발을 위해 경제적이고 시공이 간편한 박스형 시스템을 도입하고 내부에 다양한 변경하여 내화성능을 평가하였으며, 그 결과 케이싱 내부의 단열재 20mm두께의 내화 뿜칠재와 석고보드를 케이싱 안쪽에 박스 형태로 구성한 시스템이 가장 안정적이고 온도상승도 작은 것으로 나타났다.

• Journal of Korean Society of Steel Construction
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• v.18 no.2
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• pp.251-259
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• 2006

In some cases, wooden structures are used for medium-rise buildings. It is therefore necessary to develop and test a new structural system for medium-rise buildings using wooden structures. This study deals with high-performance, laminated, timber-based composite members, which consist of structural laminated timber and H-beam. Simple beam tests were performed to determine the strength, stress distributions, and failure patterns of laminated timber. The main parameters are the insertinglength (1, 1.5, and 2 times the H-beam height) and the epoxy between the top/bottom flange of the H-beam and the top/bottom flange of the laminated timber. The results of the test show that the specimen with an inserting length that is 2 times the H-beam height was characterized by fairly god strength and stiffness.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.31 no.7
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• pp.112-117
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• 2003

The brazing of copper alloys and duplex stainless steels is an indispensable manufacturing technology for thrust chambers with regenerative cooling. For setting up the optimized brazing conditions, C18200 copper alloy plate with machined cooling channels and S31803 stainless steel plate are brazed with AMS4764 filler metals of which thickness is 50${\mu}m$ and 80${\mu}m$ They are tested by X-ray radiography, strength/leakage and fracture tests, and fracture surface inspection. The results obtained by the suggested conditions are that the specimen brazed with filler metal thickness of 50${\mu}m$ has good strength properties and brazed zone. However, the specimen with filler metal thickness of 80${\mu}m$ has the brazed zone with cooling channel obstruction and enlargement.

• Design & Manufacturing
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• v.2 no.1
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• pp.15-19
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• 2008

While recent industrial structure is various, it is small quantity batch production structure, and products requiring of various functions are increasing. In order to improve the quality of the sheared surface in cutting of inner structure bonded sheet metal the cut-off operation is mainly investigated, which is the typical shearing process in sheet metal forming technology. The sandwich sheet metals considered have inner structure which is constructed in the form of crimped expanded metal and woven metal. The inner structure is bonded between solid sheet by resistance welding or adhesive bonding. The shearing process is visualized by the computer vision system installed in front of the cut-off die and the sheared surface is measured and quantitatively compared with the help of the optical microscope after cut-off operation. From test results we found that the influence of sheared position can be observed and explained clearly and this result can be utilized to get the better sheared surface.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.19 no.3
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• pp.576-583
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• 2018

Silicon carbide is considered to be a potentially useful material for high-temperature electronic devices, as its band gap is larger than that of silicon and the p-type and/or n-type conduction can be controlled by impurity doping. Particularly, porous n-type SiC ceramics fabricated from ${\beta}-SiC$ powder have been found to show a high thermoelectric conversion efficiency in the temperature region of $800^{\circ}C$ to $1000^{\circ}C$. For the application of SiC thermoelectric semiconductors, their figure of merit is an essential parameter, and high temperature (above $800^{\circ}C$) electrodes constitute an essential element. Generally, ceramics are not wetted by most conventional braze metals,. but alloying them with reactive additives can change their interfacial chemistries and promote both wetting and bonding. If a liquid is to wet a solid surface, the energy of the liquid-solid interface must be less than that of the solid, in which case there will be a driving force for the liquid to spread over the solid surface and to enter the capillary gaps. Consequently, using Ag with a relatively low melting point, the junction of the porous SiC semiconductor-Ag and/or its alloy-SiC and/or alumina substrate was studied. Ag-20Ti-20Cu filler metal showed promise as the high temperature electrode for SiC semiconductors.