• 제목/요약/키워드: 접합부의 강도

검색결과 1,060건 처리시간 0.023초

강용접부의 표면균열 성장거동에 관한 연구 1

  • 정세희;박재규;이종기
    • Journal of Welding and Joining
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    • 제6권2호
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    • pp.30-39
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    • 1988
  • Generally, as the welded region of weld structures has the incomplete bead and welded deposit which are able to behave like the surface cracks occasinally, there is a high possibility that the fatigue fracture of the weld structures is due to the surface cracks on the wlded region. This study was done to investigate the effects of post weld heat treatment (PWHT) on the fatigue behaviors of the surface crack of the heat affected zone (HAZ) for the multi-pass welds under the repetitive pure bending moment. The obtained results are summarized as follows : 1. The crack grows to the depth direction initially as the number of cylces increase, the amount of crack length is increased for the surface dir3ction and cive versa for the depth direction. 2. The fatigue life is increased in a order of as weld, PWHT specimens and parent. 3. As the number of cycles increase, the crack length is increased to th surface direction. The increase of the depth length is blunted at the center of specimen thickness. 4. The fatigue crack growth of PWHT specimens to the surface direction is dependent upon the holding time and applied stress during PWHT. In order words, the crack growth rate decreases with the holding time and increases with the applied stress during PWHT. 5. As the crack grows, the aspect formed in the course of crack propagation approaches to semicircle for parent and ellipse with the largest semidiameter for PWHT ($1/4hr, 15kgf/mm^2$) 6. At depth direction, it is difficult to apply to the paris' equation because of the scattered data between the crack growth rate and the stress intensity factor range.

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내열강 용접부의 크리프 평가 신기술 개발에 관한 연구 (A Study of New Technique Development for Creep Evaluation of Heat Resistant Steel Weldment(I))

  • 유효선;백승세;권일현;이송인
    • Journal of Welding and Joining
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    • 제20권6호
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    • pp.30-30
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    • 2002
  • It has been reported that the creep characteristics on weldment which is composed of weld metal(W.M), fusion line(F.L), heat-affected zone(HAZ), and base meta(B.M) could be unpredictably changed in severe service conditions such as high temperature and high pressure. However, the studies done on creep damage in power plant components have been mostly conducted on B.M and not the creep properties of the localized microstructures in weldment have been thoroughly investigated yet. In this paper, it is investigated the creep characteristics for three microstructures like coarse-grain HAZ(CGHAZ), W.M, and B.M in X20CrMoV121 steel weldment by the small punch-creep-(SP-Creep) test using miniaturized specimen(l0×10×0.5mm). The W.M microstructure possesses the higher creep resistance and shows lower creep strain rate than the B.M and CGHAZ. In the lower creep load the highest creep strain rate is exhibited in CGHAZ, whereas in the higher creep load the B.M represents the high creep strain rate. The power law correlation for all microstructures exists between creep rate and creep load at 600℃. The values of creep load index (n) based on creep strain rate for B.M, CGHAZ, and W.M are 7.54, 4.23, and 5.06, respectively and CGHAZ which shows coarse grains owing to high welding heat has the lowest creep loade index. In all creep loads, the creep life for W.M shows the highest value.

내열강 용접부의 크리프 평가 신기술 개발에 관한 연구(I) (A Study on New Technique Development for Creep Evaluation of Heat Resistant Steel Weldment (I))

  • 유효선;백승세;권일현;이송인
    • Journal of Welding and Joining
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    • 제20권6호
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    • pp.754-761
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    • 2002
  • It has been reported that the creep characteristics on weldment which is composed of weld metal(W.M), fusion line(F.L), heat-affected zone(HAZ), and base meta(B.M) could be unpredictably changed in severe service conditions such as high temperature and high pressure. However, the studies done on creep damage in power plant components have been mostly conducted on B.M and not the creep properties of the localized microstructures in weldment have been thoroughly investigated yet. In this paper, it is investigated the creep characteristics for three microstructures like coarse-grain HAZ(CGHAZ), W.M, and B.M in X20CrMoV121 steel weldment by the small punch-creep-(SP-Creep) test using miniaturized specimen($10{\times}10{\times}0.5mm$). The W.M microstructure possesses the higher creep resistance and shows lower creep strain rate than the B.M and CGHAZ. In the lower creep load the highest creep strain rate is exhibited in CGHAZ, whereas in the higher creep load the B.M represents the high creep strain rate. The power law correlation for all microstructures exists between creep rate and creep load at $600^{\circ}C$. The values of creep load index (n) based on creep strain rate for B.M, CGHAZ, and W.M are 7.54, 4.23, and 5.06, respectively and CGHAZ which shows coarse grains owing to high welding heat has the lowest creep loade index. In all creep loads, the creep life for W.M shows the highest value.

강 용접열영향부 조립역의 열변형취화에 관한 연구 (A Study on Hot Straining Embrittlement of Coarse Grained HAZ in Steel Weldments)

  • 정세희;김태영;임재규
    • Journal of Welding and Joining
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    • 제3권1호
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    • pp.22-31
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    • 1985
  • Hot straining embrittlement is one of the most important factors which cause the brittle fracture initiation even in the service temperature in the case of mild steel and high tensile steel. Therefore it is necessary to analyze thoroughly the hot straining embrittlement occurred in weld HAZ of the structural steels. The behaviors of plastic deformation and fracture toughness at the notch tip of the hot strained weld HAZ in structural steels (SB 41 KS, SA 588-Grade A ASTM) have been studied by the recrystallization technique and crack opening displacement (COD) test method. The obtained results are summarized as follows; 1. The plastic zone is formed at the notch tip of weld HAZ owing to nomotonic and cyclic hot stran, and the maximum plastic strain increases with the accumulated hot straining amounts. 2. The distribution of the effective strain at the plastic deformed zone in HAZ can be determined as follows; (.epsilon. over bar $_{p}$ )$_{\chi}$=.epsilon. over bar $_{cr}$ ( $R_{/chi}$/.chi.)$^{m}$ where, .epsilon. over bar $_{cr}$ : (SB 41; .epsilon. over bar $_{cr}$ = 0.2, SA 588; .epsilon. over bar $_{cr}$ = 0.1) 3. The embrittlement of weld HAZ in SB 41 and SA 588 is influenced by hot strain, and the degree of embrittlement becomes deeper with hot straining amounts. 4. The embrittlement of weld HAZ of SB 41 is not influenced by the hot straining amounts until .epsilon. over bar $_{max}$ = 0.36, $R_{\chi}$ = 0.065mm, however the embrittlement of structure in SA 588 is considerably influenced even by a small quantity of the hot straining amounts.s.

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클래드강 맞대기 용접부의 후열처리 유지시간에 따른 델타 페라이트 거동 (δ-Ferrite Behavior of Butt Weld Zone in Clad Steel Plates Depended on Holding Time of PWHT)

  • 박재원;이철구
    • Journal of Welding and Joining
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    • 제32권2호
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    • pp.29-36
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    • 2014
  • Recently, in order to enhance the function and usefulness of products, cladding of dissimilar materials that maximizes the performance of the material is being widely used in all areas of industry as an important process. Clad steel plate, produced by cladding stainless steel plate, an anticorrosive material, on carbon steel plate, is being used to produce pressure vessels. Stainless steel plate has good corrosion resistance, and carbon steel plate has good rigidity and strength; clad steel can satisfy all of these qualities at once. This study aims to find the ${\delta}$-ferrite behavior, mechanical properties, structure change, integrity and reliability of clad steel weld on hot rolled steel plates. For this purpose, multi-layer welding, repair welding and post weld heat treatment were implemented according to welding procedure specifications (WPS). In order to observe the mechanical properties and toughness of clad steel weld zone, post weld heat treatment was carried out according to ASME Sec. VIII Div.1 UW-40 procedure for post weld heat treatment. With heat treatment at $625^{\circ}C$, the hold time was used as the process variable, increased by intervals that were doubled each time, from 80 to 1,280 min. The structure of weld part was typical cast structure; localized primary austenite areas appeared near central vermicular ferrite and fusion line. The heat affected zone showed rough austenite structure created by the weld heat input. Due to annealing effects of heat treatment, the mechanical properties (tensile strength, hardness, impact value) of the heat affected area tended to decrease. From the results of this study, it is possible to conclude the integrity of clad steel welds is not affected much in field welding, repair welding, multi-layer welding, post weld heat treatment, etc.

흉막에 발생한 악성 고립성 섬유성 종양 1예 보고 (Malignant Solitary Fibrous Tumor of the Pleura A case report)

  • 박승일;양경무
    • Journal of Chest Surgery
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    • 제29권12호
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    • pp.1385-1391
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    • 1996
  • 흉막의 고립성 섬유성 종양은 과거 중피종의 한 형태로 알려져 있으며 중피종과 흔돈하여 쓰여 왔으나 최근에는 중피하에 존재하는 미분화 중배엽성 기원의 섬유세포에서 기원하고 있는 종양으로 해석된다. 환자는 65세 여자로 우측흉통과기침 및 호흡곤란을 주소로 본원에 입원하여 흉부 방사선 및 전산화 단층 촬영상 우측 흉강내에 고형성 종괴가 발견되었다. 수술소견상 종괴의 크기와 무게는 12$\times$12$\times$6mm, 400mm 이었으며, 폐 실질내로 침윤하였고 세기관지 내강을 따라 성장한 부분이 관찰되었다. 또한 종괴는 횡경막과 벽측 흉막 및 폐실질에 다발성으로 전이 되어 있었다. 병리학적으로, 종괴는 세포밀도가 높았고, 판상배열을 보이는 등글거나 난원형 또는 짧은 방추형의 세포로 이루어졌으며, 10배의 고배율 시야에서 3개의 유사분열이 관찰되었다. 면역조직화학 염색상 vimentin과 actin에 미만성 강양성 반응을 보였고 전자현미경적으로 조면 세포질내세망이 풍부하며 세포접합부나 미세응모는 관찰되지 않아서 악성 고립성 섬유성 종양에 합당하였다. 본 교실에서는 흉막에 발생한 악성 고립성 섬유성 종양을 경험하였기에 문헌 고찰과 함께 보고한다.

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스테인레스강 Overlay 용접부의 Disbonding에 관한 연구 1

  • 이영호;윤의박
    • Journal of Welding and Joining
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    • 제1권2호
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    • pp.45-52
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    • 1983
  • Many pressure vessels for the hot H$\sub$2//H$\sub$2/S service are made of 2+1/4Cr-1Mo steel with austenitic stainless steel overlay to combat agressive corrosion due to hydrogen sulfide. Hydrogen dissolves in to materials during operation, and sometimes gives rise to unfore-seeable damages. Appropriate precautions must, therefore, be taken to avoid the hydrogen induced damages in the design, fabrication and operation stage of such reactor vessels. Recently, hydrogeninduced cracking (or Disbonding) was found at the interface between base metal and stainless weld overlay of a desulfurizing reactor. Since the stainless steel overlay weld metal is subjected to thermal and internal-pressure loads in reactor operation, it is desirable for the overlay weld metal to have high strength and ductility from the stand point of structural safety. In section III of ASME Boiler and Pressure Vessel Code, Post-Weld Heat Treatment(PWHT) of more than one hour per inch at over 1100.deg. F(593.deg. C) is required for the weld joints of low alloy pressure vessel steels. This heat treatment to relieve stresses in the welded joint during construction of the pressure vessel is considered to cause sensitization of the overlay weld metal. The present study was carried out to make clear the diffusion of carbon migration by PWHT in dissimilar metal welded joint. The main conclusion reached from this study are as follows: 1) The theoretical analysis for diffusion of carbon in stainless steel overlay weld metal does not agree with Fick's 2nd law but the general law of molecular diffusion phenomenon by thermodynamic chemical potential. 2) In the stainless steel overlay welded joint, the PWHT at 720.deg. C for 10 hours causes a diffusion of carbon atoms from ferritic steel into austenitic steel according to the theoretical analysis for carbon migration and its experiment. 3) In case of PWHT at 720.deg. C for 10 hours, the micro-hardness of stainless steel weld metal in bonded zone increase very highly in the carburized layer with remarkable hardening than that of weld metal.

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조선용 후판 AH32 강에 대한 SAW 및 Hybrid(CO2 Laser+MIG) 맞대기 용접부의 열 및 역학적 특성 비교 (The Comparison of the Thermal and Mechanical Characteristic in Butt Joint for Ship Structure Thick Plate AH32 Steel by SAW & Hybrid(CO2 Laser+MIG)Welding)

  • 방한서;오종인;방희선;노찬승;이윤기;봉현수;이정수
    • Journal of Welding and Joining
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    • 제26권5호
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    • pp.29-35
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    • 2008
  • In this paper concentrate on the comparison of the thermal and mechanical characteristics in Butt joint of ship structure AH32 steel by using hybrid welding and conventional SAW. For this purpose, fundamental welding phenomena of hybrid process using $CO_2$ Laser and MIG is investigated by the experiments and characteristics of thermal and welding residual stress distribution of welded joint in SAW and hybrid welding are understood from the result of FE numerical simulation and experimental values. From the result of this study, it is understood that Laser-MIG hybrid welding have high potential, make substantial saving of time and manufacturing cost and may proves its self robust in the butt joining of thick AH32 steel ship structural plate in the near future.

Al-Si 도금된 보론강 레이저 소스에 따른 레이저 용접부의 미세조직과 기계적 성질에 미치는 핫스탬핑 처리의 영향 (Effect of Hot-stamping on Microstructures and Tensile Properties of Al-Si Coated Boron Steel Welds with Laser Source)

  • 오명환;공종판;권민석;강정윤
    • Journal of Welding and Joining
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    • 제31권6호
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    • pp.96-106
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    • 2013
  • In this study, the effect of laser source($CO_2$ and Nd:YAG) on the microstructure and tensile properties of laser welded Al-Si coated boron steel(1.2mmt) was investigated with before and after hot-stamping. In case of as welds condition, fracture occurred in base metal unrelated to the laser source. It could be explained that tensile strength of fusion zone composed of martensite and bainite is higher than that of base metal that contains a lot of ferrite despite dilution of Al and Si from coating layer to fusion zone. In case of hot-stamping condition, the fracture occurred in fusion zone irrelevant to laser source and the tensile strength was lower than hot stamped base metal. In the $CO_2$ laser welds, $Fe_3$(Al,Si) formed near the bond line was transformed into ferrite during hot-stamping. Therefore tensile strength of bond line is lower than that of base metal and center of fusion zone and the fracture occurred in the bond line. On the other hand, in the Nd:YAG laser welds, the higher concentration of Al formed the ferrite in the fusion zone during hot-stamping treatment. Also, the thickness of centerline was thinner than that of base metal. Therefore, it is considered that fracture occurred in centerline of fusion zone due to effect of concentration stress, and it leaded to a lower tensile strength and elongation.

철근 기계적 정착장치의 설계 고려사항과 인발특성 (Design Considerations and Pull-Out Behavior of Mechanical Anchor of Reinforcement)

  • 천성철;김대영
    • 콘크리트학회논문집
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    • 제13권6호
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    • pp.593-601
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    • 2001
  • 철근콘크리트구조에서 철근의 인장력이 발휘되기 위해서는 적절한 정착길이 또는 갈고리가 필요하다. 그런데, 접합부와 같이 배근이 집중되는 곳이나 대구경 고강도철근이 필요한 경우 정착을 위한 정착길이나 갈고리의 제작 및 배근작업이 어려우며 콘크리트의 충진성도 저하될 수 있다. 또한 갈고리부분의 과도한 응력집중으로 국부적인 지압파괴나 slip이 발생될 우려도 있다. 이러한 문제점을 해결할 수 있는 방안으로 정착판을 철근 단부에 부착한 기계적 정착공법이 제안되고 있다. 본 연구는 기계적 정착공법의 기초가 되는 정착장치의 요구성능과 정착설계법을 고찰하고 인발실험를 통해 정착장치의 앵커기능을 확인하고자 한다 인발실험 결과, 본 연구에서 설계된 정착장치는 앵커로써의 기능을 적절히 발휘하여 기존 CCD 이론식과 매우 근접한 내력을 발휘하였다 철근항복내력 이상의 정착내력을 지니는 경우, 항복하중까지 콘크리트에 아무런 손상이 발생되지 않았으며, 정착판 후미에서 콘크리트와의 상대변위는 0.2mm이하로 콘크리트에 손상을 유발시키지 않을 것으로 판단되었다. 따라서, 본 연구의 설계과정으로 제작된 기계적 정착장치를 통해 콘크리트에 유해한 손상 없이 필요한 정착내력을 확보할 수 있다. 그러나, 철근간 간격이 좁아 파괴면이 중첩되는 경우에는 정착내력이 크게 저하되어, 순수한 콘크리트 내력만으로 기계적 정착설계가 이루어지는 경우 상당한 매립깊이가 요구된다. 따라서, 실제 구조물의 정착설계를 위해서는 인접부재와의 골조거동(frame action)에 따른 구속효과와 전단보강근의 영향을 고려할 필요가 있다. 이에 대한 추가적인 연구가 필요하다.