• Journal of Welding and Joining
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• 제33권4호
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• pp.44-49
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• 2015

The structural epoxy adhesive used in car body assembly needs the highest level of joint mechanical strength under lap shear, T-peel and impact peel conditions. In this study, the effect of nano functionalized block copolymer addition on the impact peel strength of epoxy adhesive was investigated. DSC analysis showed that the addition of nano functionalized block copolymer did not affect the curing reaction of epoxy adhesive. From single lap shear test, it was found out that the addition of nano functionalized block copolymer slightly decreased the cohesive strength of cured adhesive layer. The addition of nano functionalized block copolymer showed beneficial effect on T-peel strength by changing the adhesive failure mode to the mixed mode. However, the addition of nano functionalized block copolymer just decreased the room temperature impact peel strength. It was considered that the addition of nano functionalized block copolymer could have effect on disturbing the crack propagation only for the case of slow strain rate.

• 대한기계학회논문집A
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• 제35권3호
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• pp.223-233
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• 2011

세라믹 모노리스 촉매는 두 계층으로 구성된 하니컴 구조이다. 하니컴 구조는 열유동 및 구조해석에서 연속체로 고려한다. 하니컴 구조의 등가 기계적 물성은 유한요소해석(FEA) 시험편으로부터 얻어진다. 강도 시험과 FEA는 ASTM C1674-08에서 소개된 사각 단위 셀 시험편과 시험방법에 의해 각각 달성되었다. 코제라이트 세라믹 층과 워시코트 층 사이의 접합계수는 거의 0이다. FEA 시험편은 접합계수에 기반한 모델로 만들어진다. 세라믹 모노리스 담체에서 탄성계수, 푸아송 비와 열적 물성은 FEA 시험편에 의해 결정하였다.

• 한국강구조학회 논문집
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• 제29권1호
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• pp.89-98
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• 2017

해양플랜트 구조물은 현장에서의 제작이 어려워 작업장에서 중 소단위의 모듈로 제작한 뒤 바지선을 이용해 현장으로 운송 후 설치 제작하는 방식이 사용되고 있다. 이 때 운송 시 발생하는 반복적인 환경하중으로 인해 구조물의 접합부에 피로하중이 작용하게 된다. 따라서 본 연구에서는 플랜트구조물의 운송과정에서 발생하는 피로하중을 적용한 고장력 볼트 접합부의 피로강도에 대한 구조적 신뢰성을 확인하고자 도입축력, 마찰계수, 볼트종류를 변수로 한 실험연구를 수행하였다. 다양한 변수를 고려한 고장력 볼트의 축력변화에 따른 볼트 풀림 현상 규명 연구결과, 고장력 볼트의 축력변화가 1% 내외에서 나타나 구조적 안전성에는 영향을 미치지 않는 것으로 판단된다.

• 한국방재학회 논문집
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• 제10권5호
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• pp.27-33
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• 2010

본 연구에서는 2,000 kN 용량의 actuator를 이용, 12 m 경간의 실물 크기로 제작된 프리스트레스트 콘크리트 보의 구조성능 평가를 위한 실험을 수행하였다. 보의 양 단에는 접합을 위한 강판을 매립하였으며 시험체는 별도로 제작된 철골 보에 고력볼트접합 방식으로 세팅되었다. 프리스트레스트 콘크리트와 슬래브 콘크리트의 설계기준강도는 각각 50 MPa와 24 MPa이며, 인장 철근으로 사용된 2-HD25 철근은 매립강판의 구성요소 중 하나인 수직강판에 용접하였다. 실험은 변위제어법에 의하여 수행되었으며 10 mm의 변위를 증가시키며 loading과 unloading을 반복적으로 가력하였다. 실험결과를 살펴보면, 탄성거동구간에서는 약 88.34%, 비탄성거동구간에서는 약 86.97% 그리고 소성거동구간에서는 약 66.83%의 프리스트레싱에 의한 변위복원능력을 나타냄을 알 수 있었다.

• 소성∙가공
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• 제25권1호
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• pp.36-42
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• 2016

Fiber metal laminates (FMLs) are well known for improved fatigue strength, better impact resistance, superior damage tolerance and slow crack growth rate compared to traditional metallic materials. However, defects and loss of strength of a composite material can occur due to the vertical load from the punch during the joining with a dissimilar material using a conventional clinching method. In the current study, tapered-hole clinching was an alternative process used to join Al 5052 and FMLs. The tapered hole was formed in the FML before the joining. For the better understanding of static and dynamic characteristics, a clinched joining followed by a tensile-shear test was numerically simulated using the finite element analysis. The design parameters were also evaluated for the geometry of the tapered hole by the Taguchi method in order to improve and compare the lateral joining strength of the clinched joint. The influence of the neck thickness and the undercut were evaluated and the contribution of each design parameter was determined. Then, actual experiments for the joining and tensile-shear test were conducted to verify the results of the numerical simulations. In conclusion, the appropriate combination of the design parameters can improve the joining strength and the cross-sections of the tapered-hole clinched joint formed in the actual experiments were in good agreement with the results of the numerical simulations.

• 콘크리트학회논문집
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• 제15권6호
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• pp.856-865
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• 2003

성능기초설계를 위한 기존의 설계방법 및 지침은 플랫 플레이트구조의 내진성능을 정확히 예측하지 못한다. 이전의 연구에서는 슬래브-기둥 접합부에 대하여 비선형 유한요소해석를 이용한 변수연구를 수행하였으며, 해석결과 및 기존실험결과에 근거하여 플랫 플레이트 접합부의 휨모멘트 강도와 최대변형능력을 추정할 수 있는 설계방법을 개발하였다. 본 연구에서는 선행연구결과와 비선형 해석결과에 근거하여 플랫 플레이트구조의 일반화된 모멘트-변형각의 관계를 제안하였으며, 기존 실험결과와의 비교를 통해 검증하였다. 또한 풍하중을 받는 플랫 플레이트구조의 변형을 쉽게 구할 수 있도록 0.2% 층간변위비에 대한 슬래브의 강성보정계수를 제안하였다.

• Journal of Welding and Joining
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• 제13권3호
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• pp.134-146
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• 1995

Aluminium nitride(AlN) is currently under investigation as potential candidate for replacing alumium oxide(Al$_{2}$ $O_{3}$) as a substrate material for for electronic circuit packaging. Brazing of aluminium nitride(AlN) to Cu with Ag base active alloy containing Ti has been investigated in vacuum. Binary Ag$_{98}$ $Ti_{2}$(AT) and ternary At-1wt.%Al(ATA), AT-1wt.%Ni(ATN), AT-1wt.% Mn(ATM) alloys showed good wettability to AlN and led to the development of strong bond between brate alloy and AlN ceramic. The reaction between AlN and the melted brazing alloys resulted in the formation of continuous TiN layers at the AlN side iterface. This reaction layer was found to increase by increase by increasing brazing time and temperature for all filler metals. The bond strength, measured by 4-point bend test, was increased with bonding temperature and showed maximum value and then decreased with temperature. It might be concluded that optimum thickness of the reaction layer was existed for maximum bond strength. The joint brazed at 900.deg.C for 1800sec using binary AT alloy fractured at the maximum load of 35kgf which is the highest value measured in this work. The failure of this joint was initiated at the interface between AlN and TiN layer and then proceeded alternately through the interior of the reaction layer and AlN ceramic itself.

• Journal of Welding and Joining
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• 제29권1호
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• pp.99-106
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• 2011

Joint strength between a solder ball and a pad on a substrate is one of the major factors which have effects on electronic device reliability. The effort to improve solder joint strength via surface cleaning, heat treatment and solder composition change have been in progress. This paper will discuss the method of solder ball joint strength improvement using LF hydrogen radical cleaning treatment and focus on the effects of surface treatment condition on the solder ball shear strength and interfacial reactions. In the joint without radical cleaning, voids were observed at the interface. However, the specimens cleaned by hydrogen-radical didn't have voids at the interface regardless of cleaning time. The shear strength between the solder ball and the pad was increased over 120%(about 800gf) when compared to that without the radical treatment (680gf) under the same reflow condition. Especially, at the specimen treated for 5minutes, ball shear strength was considerably increased over 150%(1150gf). Through the observation of fracture surface and cross-section microstructure, the increase of joint strength resulted from the change of fracture mode, that is, from the solder ball fracture to IMC/Ni(P) interfacial fracture. The other cases like radical treated specimen for 1, 3, 7, 9min. showed IMC/solder interfacial fracture rather than fracture in the solder ball.

• 한국재료학회지
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• 제17권3호
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• pp.152-159
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• 2007

When the electronics are tested with thermal shock for Pb-free solder joint reliability, there are temperature conditions with use environment but number of cycles for test don't clearly exist. To obtain the long term reliability data, electronic companies have spent the cost and times. Therefore this studies show the test method and number of thermal shock cycles for evaluating the solder joint reliability of electronic components and also research bonding strength variation with formation and growth of intermetallic compounds (IMC). SMD (surface mount device) 3216 chip resistor and 44 pin QFP (quad flat package) was utilized for experiments and each components were soldered with Sn-40Pb and Sn-3.0 Ag-0.5 Cu solder on the FR-4 PCB(printed circuit board) using by reflow soldering process. To reliability evaluation, thermal shock test was conducted between $-40^{\circ}C\;and\;+125^{\circ}C$ for 2,000 cycles, 10 minute dwell time, respectively. Also we analyzed the IMCs of solder joint using by SEM and EDX. To compare with bonding strength, resistor and QFP were tested shear strength and $45^{\circ}$ lead pull strength, respectively. From these results, optimized number of cycles was proposed with variation of bonding strength under thermal shock.

• Journal of Welding and Joining
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• 제17권3호
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• pp.79-89
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• 1999

The study was carried out to examine in more detail metallurgical and mechanical properties of brazed joints of diamond cutting wheel. In this work, shank(mild steel) and sintered bronze-base tips were brazed with three different filler materials(W-40, BAgl and BAg3S). The machine used in this work was a high frequency induction brazing equipment. The joint thickness, porosities and microstructure of brazed joints with brazing variables(brazing temperature, holding time) were evaluated with OLM, SEM, EDS and XRD. Bending(torque) test was also performed to evaluate strength of brazed joints. Further wetting test was performed in a vacuum furnace in order to evaluate the wettability of filler metals on base metals9shank and tips). The brazing temperature had a strong influence on the joint strength and the optimum brazing temperature range was about $700~850^{\circ}C$ for the bronze/steel combinations. The strength of the brazed joint was found to be influenced by the three factors : degree of reaction region, porosity content, joint thickness. The reaction region was formed in the bronze-base tip adjacent to the joint. The reaction region resulted in a bad influence on the strength due to the formation of Cu5.6Sn, CuZn4, $\beta(CuZn)$ and CdAg, etc. Porosities increased as brazing variables(brazing temperature, holding time) increased, and the brazed joints with porosities of less than about 3-5% had an optimum strength for the bronze-base tip.