• 제목/요약/키워드: 접합강도

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세라믹/금속접합재의 강도에 미치는 열사이클 영향 (Effect of Thermal Cycle on Strength of Ceramic and Metal Joint)

  • 박영철;오세욱;김광영
    • 대한기계학회논문집
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    • 제18권7호
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    • pp.1664-1673
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    • 1994
  • As a fundamental study on effects of thermal-cycles on residual stress of ceramics/metal joints, residual stresses in $Si_3N_4$/SUS304 joint specimens were measured before and single thermal-cycle by X-ray diffraction method and finite element method(FEM). The residual stress was found to increase after single thermal-cycle, which was agreeable with the results of residual stress measurement by X-ray diffraction method and residual stress analysis by finite element method. After the residual stress measurement, 4-point bending tests were performed. The relationship between the bending strength, the thermal-cycle temperature and hold time was examined. The bending strength was found to decrease with the increase of residual stress in linear relation.

MSR을 이용한 용접잔류응력의 제거와 적용성 검토 (Mechanical Stress Relief Technology and its Application)

  • 박지선;한명수;한종만
    • Journal of Welding and Joining
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    • 제15권3호
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    • pp.29-35
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    • 1997
  • 실제로 용접구조물의 재료에는 항상 내부 잔류응력이 존재하며 그 크기는 재료내의 내부 잔류응력간의 평형의 원리(Self-equilibrating system)에 의해 결정 된다. 일반적인 구조 강도설계에서 행해지는 탄성해석에서는 재료 내부에 존재하는 잔류응력을 고려하지 않기 때문에 설계시에 계산된 응력이 심하중하의 구조물에서 발생하는 응력과 같다고 볼 수는 없다. 철강재료를 사용한 구조물의 경우 구조물 제작 공정 전반에 걸친 성형가공 및 조립과정에 수반되어 재료 내에는 잔류응력이 발생되며 특히 용접조립에 의해 용접부 근방에서는 재료의 항복강도 수준의 상당히 큰 용접응력 이 발생하게 된다. 일반적으로 용접잔류응력의 완화법으로 가장 확실한 방법은 후열 처리법(Post weld heat treatment, PWHT)이지만 이 방법의 적용은 구조물의 크기에 제한을 받게 된다. 따라서 PWHT를 적용하기 어려운 구조물에 대해서는 다른 방법에 의해 용접잔류 응력을 완화시켜야 하며 이 경우에 일반적인 방법으로 기계적 응력완화 법(Mechanical stress relief method, MSR)이 있다. 본고에서는 MSR의 기본원리에 대하여 간단하게 정리하고 실 구조물에 대한 MSR 적용시 고려해야 할 제반사항을 위하여 단순 용접부에 대한 MSR 적용 실험결과와 실제 압력용기를 대상으로 MSR을 자체 제작된 기술절차서에 따라서 시행하고 MSR의 적용성에 대해서 검토하였다.

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동적하중 하에서의 강도적 불균질부를 갖는 용접이음재의 강도 및 파괴 특성 (Characteristics of Strength and Fracture in Strength Mismatched Joint by Dynamic Loading)

  • 안규백;;;방한서
    • Journal of Welding and Joining
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    • 제21권6호
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    • pp.55-63
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    • 2003
  • Welded joint generally has heterogeneity of strength, material, and fracture toughness and it is important to understand the characteristics of material strength and fracture of welded joint considering heterogeneous effect. Characteristics of strength and fracture of an undermatched joint under dynamic loading was studied by round-bar tension tests and thermal elastic-plastic analyses in this paper. The strength and fracture of the undermatched joints should be evaluated based on the effects of the strain rate and the temperature including temperature rise during the dynamic loading. The differences of fracture characteristics like such as ductile-to-brittle transition behavior are well precisely explained from the stress-strain distribution obtained by numerical analysis.

연화부를 포함한 판재의 항복거동과 항복강도 (Yielding behavior and yield strength of plate structure containing softened region)

  • 배강열;김희진;이태열;엄동석
    • Journal of Welding and Joining
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    • 제8권3호
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    • pp.79-88
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    • 1990
  • Welded joint often contains soft or softened regions such as the HAZ of TMCP steel welded with high heat input. In this study, the equivalent yield strength of plate structure containing softened region was predicted by FEM analysis, and its incremental behavior was explained with the results of the analysis. The calculated results of yield strength indicated the following for the plate structures. 1) As the softened region starts to yield, shear stress begins to build up along the boundary between base metal and softened region. This results in multi-axial stress condition which gives restraint on the softened region. 2) Restraint effect has a significant influence on the distribution of the shear stress, the nominal stress, and the strain. 3) The yielding behavior of softened region becomes the same as that of base metal when both ratios of length to width and thickness to width of softened region are larger than 30 and 13 respectively.

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자동차용 도금강판의 점용접성에 관한 연구 (A Study on the Spot Weldability of Automotive Steel Sheets)

  • 민준기;오영근;김광수
    • Journal of Welding and Joining
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    • 제14권3호
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    • pp.41-47
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    • 1996
  • The spot weldability of coated steels for automobile has been investigated. Coated steels of SPC-Zn DC, SPC Zn-Ni SC, SPC Zn-Ni DC, SPC Zn-Fe DC and OCCS were welded under different conditions of welding current, force and time. Coating thickness at the welded surface was reduced as increased welding current. Tensile shear strength(TSS) and cross tensile strength (CTS) were increased up to expulsion began, then dropped as increased current. Optimum conditions of welding force and time were different, however 200~250kgf and 15~20cycle were optimum for coated SPC (Steel Plate Cold). Weldability lobes were measured for each coated steel and they showed narrow range of working welding current. The organic composite coated steel (OCCS) had the highest current to get $\sqrt5{t}$ nugget size and narrowest working welding current range.

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CSP 3N 박판재료의 기계적 물성 및 Woven Wire 구조물 인장 시험 기법 개발에 관한 연구

  • 안동규;이상훈;김민수;한길영;정창균;양동열
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 춘계학술대회 논문요약집
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    • pp.53-53
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    • 2004
  • 최근 자동차/항공기 등의 판재나 구조물을 첨단기능성 재료로 제작하여 연료소비량을 감소시키는 동시에 승객의 안정성을 현저히 향상시키는 초경량/고강도/고강성/고내충격성 재료에 대한 연구가 활발히 수행되고 있다. 국내에서는 두개의 금속 박판사이에 3차원 금속 구조체를 대면적에 분포시킨 후, 판재와 구조체를 접합하여 재료의 무게를 현저히 감소시키는 반면 강도/강성/내충격성을 향상시키는 ISB(Internally Structured Bonded)판재 개발에 대한 연구가 시작되고 있다.(중략)

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T형 이음 접합에 의한 경량구조물용 접착이음강도의 평가 (Strength Evaluation of Adhesive Bonded Joint for Light Weight Structure by T-Peel Joint Test)

  • 이강용;공병석;우형표
    • 한국자동차공학회논문집
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    • 제6권4호
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    • pp.56-65
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    • 1998
  • The bonding strength evaluation of the light weight materials for an electrical vehicle has been performed through the T-peel joint test in which the design paramete- rs such as joint style, adherend type, adherend thickness, adhesive thickness, and adhesive type are considered. It is experimentally observed that the peel strength of joint increases with the increase of the adherend thickness. With the increase of the adhesive thickness, however, the peel strength of joint increases a little. Aluminum-FRP adherend combination shows such higher peel strength than that of Aluminum-Aluminum adherend combination. For the adhesive bonded joint, the results of FEM analysis agree with those of experiment. The adhesive bonded joint reinfored with a rivet gives higher peel strength than that of the joint without rivet.

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고강도와 보통강도 콘크리트를 사용한 보-기둥 접합부의 내민길이에 따른 구조적 거동 (The Effect on the Extension Distances of Beam-Column Joint with High and Low Strength Concrete)

  • 이광수;안종문;문정일;박희민;장일영;신성우
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1992년도 봄 학술발표회 논문집
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    • pp.90-94
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    • 1992
  • ACI318-89 Recommened that when the specified compressive strength of concrete in a column is greater than 1.4 times that specified for a floor system, top surface of the column concrete shall extend 2ft (600mm) into the slab from the face of column to avoid unexpected brittle failure. The major variables are extension distance, compressive strength of concrete (f'c), shear confinement ratio(Vs), and loading types. The test results showed that the load capacity of the specimen subjected to monotonic loading had more than that of the specimen subjected to one way cyclic loadings. The failure models of specimens under cyclic loading were concentrated at 5∼20cm apart region from beam-column joint face. Ducility index(μf) are increased with increasing of shear confinement ratio. The specimen with 2ft extension distance shows more ductility than specimen with lft extension distance.

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CLAD강의 DEBONDING 현상에 대한 연구(1) -열처리에 의한 clad강 계면의 강도 약화- (A Study on the Debonding Phenomena of Clad Steel(1) -Deterioration of Interfacial Strength in Clad Steel by Thermal Treatment-)

  • 윤중근;김희진
    • Journal of Welding and Joining
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    • 제5권3호
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    • pp.28-37
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    • 1987
  • To clarify the debonding phenomena of clad steel, the effect of thermal treatment (temperature, holding time) on the interfacial strength of clad steel was preliminarily investigated. From this study, it was confirmed that the interfacial strength of clad steel was deteriorated by thermal treatment and the amount of strength deteriorated, depending on the condition of thermal treatment, could be evaluated by the following equation. ${\sigma}_{ HT}/{\sigma}_{i}/=A_{0}-A\;exp(-Q/RT)log(t/t_{0})$ This equation implies that temperature has a far strong effect on strength deterioration than tiem. The deterioration of interfacial strength of clad steel after thermal treatment may be derived from the thermal stress caused by the difference in thermal expansion coefficient between component materials and microstructural change along the interface.

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강과 스테인레스강 brazing 부의 전단 강도에 미치는 Sn, P의 영향 연구 (Effect of Sn and P on the shear strength of copper to stainless steel brazed joint)

  • 정재필;이보영;강춘식
    • Journal of Welding and Joining
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    • 제7권3호
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    • pp.36-43
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    • 1989
  • The furnace brazing in a Ar of copper to martensitic stainless steel(13.5Cr) using Cu-(5~8%)P-(0~8%)Sn powders was investigated. Shear strength, wettability, reacted layer, defect ratio at the stainless steel interface was evaluated. As Sn was added to the Cu-P powders, defect ratio and P content at the stainless steel interface decreased. And also as Sn was added, defect form at the stainless steel interface changed from the continuous layer to the discrete type, and shear strength of the brazed joint increased.

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