• Title/Summary/Keyword: 절삭 조건

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Evaluation of the Shape Accuracy of Turning Operations (선삭가공에서의 형상 정밀도에 대한 평가)

  • Park, Dong-Keun;Lee, Joon-Seong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.3
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    • pp.1645-1651
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    • 2015
  • This paper describes the changes of shape accuracy in workpiece materials depending on the turning clearance angle. The experiments started from choosing three workpiece materials, SM45C(machine structural carbon steel), STS303(stainless steel) and SCM415 (chrome-molybdenum steel). The experiments showed specifically how features of selected materials changed when they were processed with diverse machining depths, 0.1 mm, 0.2 mm and 0.3 mm, with various negative angles, $0.0^{\circ}(-6.0^{\circ})$, $0.3^{\circ}(-6.3^{\circ})$ and $0.9^{\circ}(-6.9^{\circ})$, and called cutting edge inclination starting from a fixed rotational speed, 2,500 rpm, focusing on the feed rate, 0.07 mm/rev and 0.10 mm/rev. The results of the accuracy of processing, cylindricity, deviation from coaxiality, etc. were compared using the graph and table. The accuracy of cylindricity in the order of degree $0.0^{\circ}{\rightarrow}0.3^{\circ}{\rightarrow}0.9^{\circ}$ depending on the workpiece materials showed the best cylindricity when it was $0.9^{\circ}$. In conclusion, the accuracy improved in specific degrees irrespective of the quality of the materials when the bite negative angles increased. This means that workability improved in these experiments. In addition, the processing shape changed depending on depth of the cut and feed rate.

A study on the optimum cutter spacing ratio according to penetration depth using decision tree-based and SVM regressions (의사결정나무 기반 회귀분석과 SVM 회귀분석을 이용한 커터 관입깊이에 따른 최적 커터간격 비 연구)

  • Lee, Gi-Jun;Ryu, Hee-Hwan;Kwon, Tae-Hyuk
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.22 no.5
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    • pp.501-513
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    • 2020
  • Cutter cutting tests for the cutter placement in the cutter head are being conducted through various studies. Although the cutter spacing at the minimum specific energy is mainly reflected in the cutter head design, since the optimum cutter spacing at the same cutter penetration depth varies depending on the rock conditions, studies on deciding the optimum cutter spacing should be actively conducted. The machine learning techniques such as the decision tree-based regression model and the SVM regression model were applied to predict the optimum cutter spacing ratio for the nonlinear relationship between cutter penetration depth and cutter spacing. Since the decision tree-based methods are greatly influenced by the number of data, SVM regression predicted optimum cutter spacing ratio according to the penetration depth more accurately and it is judged that the SVM regression will be effectively used to decide the cutter spacing when designing the cutter head if a large amount of data of the optimum cutter spacing ratio according to the penetration depth is accumulated.

Physical Properties and Cleaning Ability of New Cleaning Agents Based on 2,2,2-trifluoroethanol (TFEA) (2,2,2-trifluoroethanol (TFEA)를 기초로한 세정제의 물성 및 세정성 영향 연구)

  • Cha, An Jung;Park, Ji Na;Kim, Honggon;Bae, Jae Heum
    • Applied Chemistry for Engineering
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    • v.16 no.4
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    • pp.533-541
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    • 2005
  • Non-aqueous cleaning agents were formulated with 2,2,2-trifluoroethanol (TFEA) and hydrofluoroether (HFE), and their physical properties and cleaning abilities were examined. TFEA-based aqueous cleaning agents were also formulated with nonionic surfactants, hydrotropes and builders, and their cleaning abilities were compared. Possibilities of these cleaning agents as substitutes for CFC-113 and 1,1,1-TCE were finally evaluated. In this work, fluxes, cutting oils, greases, and fluoric oils were selected as model contaminants for cleaning experiments. These contaminants have different properties of water-solubility or hydrophilicity, and fat-solubility or lypophilicity. Cleaning abilities of TFEA-based cleaning agents were analyzed and compared through the measurement of contaminant weight changes as a function of cleaning time, and their possibilities as alternative cleaning agents were evaluated. As a result, it was shown that TFEA and HFE-based non-aqueous cleaning agents have quite a good cleaning power for fluxes and fluorine soils but low one for greases. And TFEA-based agueous cleaning agents which consisted of nonionic surfactants, hydrotrope, and builders were very effective for cleaning fluxes and greases under certain formulation conditions. Thus, it was revealed that the TFEA-based cleaning agents were very effective for cleaning specific contaminants and can be used as substitutes for CFC-113 and 1,1,1-TCE in some industrial applications.

Chromaticity Improvement of PEG Waste from Wire Sawing of Silicon Ingot (실리콘 잉곳 절삭시 발생하는 폐 PEG 색도 개선에 관한 연구)

  • Cho, Yun-Kyeong;Jung, Kyeong-Youl;Sim, Min-Seok;Lee, Gi-Ho
    • Korean Chemical Engineering Research
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    • v.50 no.2
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    • pp.310-316
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    • 2012
  • The chromaticity of polyethylene glycol (PEG) generated from the recyling of a silicone slurry waste was improved by using activated carbon powder and a carbon filter. The color change of the PEG waste was investigated by changing the amount of adsorbent, adsorption time and temperature. The surface area of activated carbon did not have a significant impact on improving the color of the PEG waste. According to the results for the APHA color variation of the PEG waste changing the amount of the carbon adsorbent, the optimal usage to achieve the low APHA value was 100~150 mg-C/g-PEG. From the investigatnion on the effect of the adsorption temperature range from $25^{\circ}C$ to $100^{\circ}C$, it was found that the optimal temperatures were $40{\sim}50^{\circ}C$ in terms of achieving the lowest APHA value. The variation of the APHA color was investigated by changing the operation condition of the activated carbon filters. The use of ACF was a good way to enhance the chromaticity of the PEG waste. As a result, the APHA value of the PEG waste (APHA=53 at the initial waste) was reduced to be 10 through the ACF purification. It was also confirmed that the performance of the used carbon adsorbent can be recovered by the washing with purified water.

Tension test considering the shape change of CFT Column-to-Beam Interior Diaphragm (CFT 기둥-보 내다이아프램의 형상변화를 고려한 인장실험)

  • Kwak, Sung-Shin;Choi, Byong-Jeong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.2
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    • pp.67-75
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    • 2019
  • The diaphragm used for CFT columns has a small amount of steel to be used, but has a disadvantage that welding is difficult and openings are required because the steel tube and four sides must be welded. The improved diaphragm to be examined in this study was cut into four corners by cutting the center hole for concrete filling. In the improved diaphragm, the width of the center hole is the same as that of the previous diaphragm, but the width of the diaphragm contacting the steel tube is reduced, thereby reducing the welding length by about 70% compared to the previous diaphragm. The in-plane strain of each specimen was analyzed when the same load was applied to the interior diaphragm through a simple tensile test. Using the general FEM program(ANSYS 19.2), the analysis was performed under the same conditions as the actual simple tensile test, and the load transfer between the improved diaphragm and the previous diaphragm was compared. When the width of the diaphragm is equal to or smaller than the flange width, stress is concentrated from the end of the diaphragm, and when the flange width is larger, stress is concentrated at the center.

Sound Absorption Rate and Sound Transmission Loss of Wood Bark Particle (목재수피 파티클의 흡음율과 음향투과손실)

  • Kang, Chun-Won;Jang, Eun-Suk;Jang, Sang-Sik;Kang, Ho-Yang;Kang, Seog-Goo;Oh, Se-Chang
    • Journal of the Korean Wood Science and Technology
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    • v.47 no.4
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    • pp.425-441
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    • 2019
  • In this study, sound absorption capability and sound transmission loss of several kinds of target densities and thickness for six species of wood bark particle were estimated by the transfer function and transfer matrix methods. Resultantly, the mean sound absorption coefficient of a 100-mm thick Hinoki wood bark particle mat was 0.90 in the frequency range of 100-6400 Hz, whereas the mean sound absorption rate of a 50-mm thick Hinoki wood bark particle mat was 0.84 in the same frequency range. Particularly, at a thickness of 100 mm, it reached almost up to 100% in the frequency range of 1 KHz. The sound transmission losses of 100-mm thick Hinoki wood bark particle mat with a target density of 0.16 at 500 and 1000 Hz were 15.30 and 15.73 dB, respectively. When a 10-mm thick plywood was attached to the back of the wood particle mat, the sound transmission losses was increased by 20-30 dB. Wood bark can be used as an acoustical material owing to its high sound absorption rate and transmission loss.

Application of Eddy Current Sensor for Measurement of TBM Disc Cutter Wear (TBM 디스크커터의 마모량 측정을 위한 와전류센서의 적용 연구)

  • Min-Sung Park;Min-Seok Ju;Jung-Joo Kim;Hoyoung Jeong
    • Tunnel and Underground Space
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    • v.33 no.6
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    • pp.534-546
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    • 2023
  • If the disc cutter is excessively worn or damaged, it becomes incapable of rotating and efficiently cutting rockmass. Therefore, it is important to appropriately manage the replacement cycle of the disc cutter based on its degree of wear. In general, the replacement cycle is determined based on the results of manual inspection. However, the manual measurements has issues related to worker safety and may lead to inaccurate measurement results. For these reasons, some foreign countries are developing the real-time measurement system of disc cutter wear by using different sensors. The ultrasonic sensors, eddy current sensors, magnetic sensors, and others are utilized for measuring the wear amount of disc cutters. In this study, the applicability of eddy current sensors for real-time measurement of wear amount in TBM disc cutters was evaluated. The distance measurement accuracy of the eddy current sensor was assessed through laboratory tests. In particular, the accuracy of eddy-current sensor was evaluated in various environmental conditions within the cutterhead chamber. In addition, the measurement accuracy of the eddy current sensor was validated using a 17-inch disc cutter.

Overall risk analysis of shield TBM tunnelling using Bayesian Networks (BN) and Analytic Hierarchy Process (AHP) (베이지안 네트워크와 AHP (Analytic Hierarchy Process)를 활용한 쉴드 TBM 터널 리스크 분석)

  • Park, Jeongjun;Chung, Heeyoung;Moon, Joon-Bai;Choi, Hangseok;Lee, In-Mo
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.18 no.5
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    • pp.453-467
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    • 2016
  • Overall risks that can occur in a shield TBM tunnelling are studied in this paper. Both the potential risk events that may occur during tunnel construction and their causes are identified, and the causal relationship between causes and events is obtained in a systematic way. Risk impact analysis is performed for the potential risk events and ways to mitigate the risks are summarized. Literature surveys as well as interviews with experts were made for this purpose. The potential risk events are classified into eight categories: cuttability reduction, collapse of a tunnel face, ground surface settlement and upheaval, spurts of slurry on the ground, incapability of mucking and excavation, and water leakage. The causes of these risks are categorized into three areas: geological, design and construction management factors. Bayesian Networks (BN) were established to systematically assess a causal relationship between causes and events. The risk impact analysis was performed to evaluate a risk response level by adopting an Analytic Hierarchy Process (AHP) with the consideration of the downtime and cost of measures. Based on the result of the risk impact analysis, the risk events are divided into four risk response levels and these levels are verified by comparing with the actual occurrences of risk events. Measures to mitigate the potential risk events during the design and/or construction stages are also proposed. Result of this research will be of the help to the designers and contractors of TBM tunnelling projects in identifying the potential risks and for preparing a systematic risk management through the evaluation of the risk response level and the migration methods in the design and construction stage.