• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2012년도 춘계학술대회 논문집
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• pp.545-546
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• 2012

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1994년도 추계학술대회 논문집
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• pp.683-688
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• 1994

Recently, the Z-Map model has been used widely to represent the three dimensional geometric shape and to achieve the cross-section and point evaluation of the shape. In this paper, the CNC cutting planning and simulation modules for product with three dimensional geometric shape are realized based on the Z-Map model. The realized system has the various capabilities related to the automatic generation of tool path for the rough and finish cutting processes, the automatic elimination of overcut, the automatic generation of CNC program for a machining center and the cutting simulation. Especially, the overcut-free tool path is obtained by using the CL Z-Map models which are composed of the offset surfaces of the geometric shape of product.

• 한국정밀공학회지
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• 제22권1호
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• pp.32-38
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• 2005

Generally, cutting force models use a sin function method to calculate chip thickness. In slot end milling, the error from a sin function method is much bigger than other machining because a tool rotation angle in cutting is much larger. Thus in this paper, a new method to calculate chip thickness was suggested and evaluated. In a new method, tool position data according to tool rotation are checked and stored so that it is possible correct chip thickness is calculated. Cutting force waveforms simulated from a sin function method and a new method and measured waveforms from experiments were compared and error percentages were obtained. Finally, a new method had good results for simulating cutting force in slot end milling.

• 한국정밀공학회지
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• 제13권5호
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• pp.115-121
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• 1996

Recently, the Z-Map model has been used widely to represent the three dimensional geometric shape and to achieve the cross-section and point evaluation of the shape. In this paper, the CNC cutting planning and simulation modules for product with three dimensional geometric shape are realized based on the Z-Map model. The realized system has the various capabilities related to the automatic generation of tool path for the rough and finish cutting processes, the automatic elimination of overcut, the automatic generation of CNC program for a machining center and the cutting simulation. Especially, the overcut-free tool path is obtained by using the CL Z-Map models which are composed of the offset surfaces of the geometric shape of product.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 춘계학술대회 논문집
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• pp.551-554
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• 2002

The paper discusses new approach for machining operation simulation using enhanced Z map algorithm. To extract the required geometric information from NC code, suggested algorithm uses supersampling method to enhance the efficiency of a simulation process. By executing redundant Boolean operations in a grid cell and averaging down calculated data, presented algorithm can accurately represent material removal volume though tool swept volume is negligibly small. Supersampling method is the most common form of antialiasing and usually used with polygon mesh rendering in computer graphics. The key advantage of enhanced Z map model is that the data structure is same with conventional Z map model, though it can acquire higher accuracy and reliability with same or lower computation time. By simulating machining operation efficiently, this system can be used to improve the reliability and efficiency of NC machining process as well as the quality of the final product.

• 한국기계가공학회지
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• 제14권1호
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• pp.1-8
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• 2015

Productivity of machining using machine tools is affected by cutting conditions such as cutting speed, feedrate and depth. However, undesirable conditions that lengthen the machining cycle and shorten the tool life occur frequently because determination of cutting condition is known to depend on human experience. This paper presents a method of cycle reduction by removing undesirable conditions. For cycle reduction, maximum cutting load is determined using commercial FEM simulation code. The feedrate in the NC program is altered based on a predetermined cutting load value. To make a decision on the proposed effectiveness, a simulation is performed for the brake hub parts of an automobile. From the evaluation, it was found that the cycle reduction was under 15%.

• 대한기계학회논문집A
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• 제33권3호
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• pp.218-223
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• 2009

The micro pattern machining on the surface of wide mold is not easy to be simulated by conventional software. In this paper, a software is developed for micro pattern cutting simulation. The 3d geometry of v-groove, rectangular groove, pyramid and pillar patterns are visualized by C++ and OpenGL library. The micro cutting force is also simulated for each pattern.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1994년도 추계학술대회 논문집
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• pp.193-198
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• 1994

다축가공은 3축 이상의 동시제어축을 이용하여 복잡한 형상을 효율적으로 가공할 수 있는 첨예의 기술인 반면, 가공 설비의 고가로 인해 실제현장에 보급되지 못하고 있는 실정이다. 부가축 방식에 의한 저축화 가공방식은 이러한 현실적 문제에 대처할 수 있는 강력한 방식으로서, 본 연구팀에서는 3축 CNC 공작기계에 부가축 테이블 방식을 이용하여 5축 곡면가공을 구현한 바 있으며, 정삭가공 알고리즘을 개발한 바 있다. 본 연구에서는 부가축 환경하에서 황삭가공 알고리 즘을 다루며, 기존의 전축환경의 황삭가공에 비해공구자세를 인텍싱 형태로 변화시킬 수 있다는 차이가 있으며, 이에 따라 자세조정횟수의 초소화가 생산성 지표로 부각된다. 본 연구에서 개발된 황삭경로 알고리즘은 자세조정횟수를 포함 하여 공구접근영역, 공구교환횟수, 피드조정을 통하여 전체적을 황삭가공시간의 최소화로 접근하였다. 연구된 알고리즘 은 컴퓨터시뮬레이션을 통하여 검증하였으며, 실제절삭을 통한 검증이 추진중에 있다.

• 산업경영시스템학회지
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• 제30권1호
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• pp.74-81
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• 2007

절삭가공에서 가공조건은 가공비용의 감소와 제품 품질의 향상에 영향을 주는 주요 요인 중의 하나이다. 본 논문에서는 밀링작업을 대상으로 가공조건을 보다 효율적으로 수정하고 이를 지속적으로 향상시킬 수 있는 방법론과 이를 기반으로 개발된 작업설계시스템을 소개한다. 개발된 시스템은 (1) 표준 가공조건을 세부 공정별 요구 사항이 만족되도록 수정하고, (2) 퍼지아트맵 신경회로망 모델을 이용하여, 생성된 가공조건을 온라인(incremental) 학습한 후, (3) 보다 효율적인 새로운 가공조건이 생성되었을 때 이를 교체알고리즘이라 불리는 제안된 알고리즘을 이용하여 기존의 가공조건을 대체하는 3가지 핵심 기능으로 구성된다. 우선 새로운 방법론이 적용된 작업설계시스템의 전반적인 내용을 소개한 후, 다음으로 다양한 시뮬레이션을 통하여 제안된 방법론의 성능을 예시한다. 마지막으로 실제부품에 적용한 실행 결과를 기술하고 토의한다.

• 한국기계가공학회지
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• 제14권5호
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• pp.107-112
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• 2015

Increased productivity and cost reduction have emerged as the main goals of the industry due to the development of the machinery industry, and mechanical materials with excellent properties with the development of the machine tool industry are widely used in machine parts or structures. In addition, the cutting process of production plays a pivotal role in the production technology. Studies on cutting have involved a lot of research on the material, the cutting tool, the processing conditions, and numerical analysis. Due to the development of the computer through numerical analysis, cutting conditions, the assessment of cutting performance, and cutting quality could be predicted. This research uses the creation of the material model and AdvantEdge Production module for the NC code analysis. To improve the productivity, this research employs the optimization method to reduce cutting time.