• 한국정밀공학회지
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• 제23권9호
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• pp.156-163
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• 2006

The purpose of this study is to improve the machining of free-formed NURBS surfaces using newly defined G-codes which can directly deal with shapes defined from CAD/CAM programs on a surface basis and specialize in rough and finish cut. To this purpose, a NURBS surface interpolation system is proposed in this paper. The proposed interpolation system includes online tool-path planning, real-time interpolation and feedrate regulation considering an effective machining method and minimum machining time all suitable for unit NURBS surface machining. The corresponding algorithms are simultaneously executed in an online manner. The proposed NURBS surface interpolation system is integrated and implemented with a PC-based 3-axis CNC milling system. A graphic user interface (GUI) and a 3D tool-path viewer which interprets the G-codes for NURBS surfaces and displays whole tool-paths are also developed and included in our real-time control system. The proposed system is evaluated through actual machining in terms of size of NC data, machining time, regulation of feedrate and cutting force focused on finish cut in comparison with the existing method.

• 대한기계학회논문집A
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• 제27권11호
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• pp.1958-1966
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• 2003

Three-axis CNC surface machining entails a series of processes including rough cutting, intermediate cutting and finish cutting for a reference surface defined in CAD/CAM. This study is targeting development of an integrated NURBS surface interpolator that can incorporate rough, intermediate and finish cutting processes. In each process, volume to be removed and cutting condition are different according to the shape of a part to be machined and the reference surface. Accordingly, the proposed NURBS surface interpolator controls motion in real-time optimized for the machining conditions of each process. In this paper, a newly defined set of G-codes is proposed such that NURBS surface machining through CNC is feasible with minimal information on the surface composition. To verify the usefulness of the proposed interpolator, through computer simulations on NURBS surface machining, total machining time, size of required NC data and cutting force variations are compared with the existing method.

• 한국산학기술학회논문지
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• 제13권1호
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• pp.45-50
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• 2012

본 논문은 CNC 선반에서 Al-6061의 보링 선삭 후 진원도 오차 분석에 관한 것이다. 실험은 실험계획법을 기초로 하여 신호대 잡음비, 분산분석을 사용하여 진원도 오차에 관한 파라미터의 영향을 연구하였다. 그리고 다중선형회귀분석은 진원도 오차의 예측 가능한 수학적 모델을 유도하기 위해 적용되었다. 선삭 파라미터인 고정압, 벽두께, 절삭깊이 그리고 이송속도는 논문의 목적달성을 위해 적용되었고 그 결과를 고찰하였다.

• 한국정밀공학회지
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• 제15권8호
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• pp.26-32
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• 1998

The grinding force generated during the grinding process causes an elastic deformation of the workpiece, grinding wheel, and machine system. Thus, the true depth of cut is always smaller than the apparent depth of cut. This is known as machining elasticity phenomenon. The machining elasticity parameter is defined as a ratio between the true depth of cut and the apparent depth of cut. It is an important factor to understand the material removal mechanism of the grinding process. To increase productivity, the value of this machining elasticity parameter must be large. Therefore, it is essential to know the characteristics of this parameter. The objective of this research is to study the effect of the major grinding conditions, such as table speed and depth of cut, on this parameter experimentally. Through this research, it is found that this parameter value is increasing when the table speed is decreasing or the depth of cut is increasing. Also, this parameter value depends on the grinding mode (up grinding, down grinding).

• 한국정밀공학회지
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• 제18권11호
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• pp.74-79
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• 2001

In this two-part paper, a virtual machine tool (VMT) is presented. In part 1, the analytical foundation of a virtual machining system, envisioned as the foundation for a comprehensive simulation environment capable of predicting the outcome of cutting processes, is developed. The VMT system purposes to experience the pseudo-real machining before real cutting with a CNC machine tool, to provide the proper cutting conditions for process planners, and to compensate or control the machining process in terms of the productivity and attributes of products. The attributes can be characterized with the machined surface error, dimensional accuracy, roughness, integrity and so forth. The main components of the VMT are cutting process, application, thermal behavior and feed drive modules. In part 1, the cutting process module is presented. The proposed models were verified experimentally and gave significantly better prediction results than any other method. The thermal behavior and feed drive modules are developed in part 2 paper. The developed models are integrated as a comprehensive software environment in part 2 paper.

• 한국기계가공학회지
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• 제13권4호
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• pp.99-105
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• 2014

The domestic airline industry undertakes the production of finished products by assembling existing self-described components via a design process which involves assembly and production steps, after which many of the finished products are exported. However, high reliability and stability must be guaranteed, because customers require high-precision components at the time of manufacturing. In the aircraft parts industry, the mass production of high-value-added parts is limited. Therefore, a small production scale depending on the part is used, as many types of conventional CNC lathe machines with X-axis and Z-axis as well as Z-axis and C-axis CNC milling are used. The parts also rely on high-pressure air to increase production. The most important factors are good stability during processing, as high-precision parts are required, as noted above. It was found that as the C-axis rotation speed increased, the diameter of the cutting tool decreased with a decrease in the surface roughness, while the workpiece rotation speed increased with an increase in the surface roughness.

• 한국기계가공학회지
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• 제18권10호
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• pp.27-33
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• 2019

The aviation industry has grown beyond the simple processing and assembling of aircraft parts and now designs and exports finished aircraft. In this study, the vertical CNC milling rotational speed and feed rate were parameters to investigate the life of tools according to their shape: (flat, round, and ball end mill) in the rough cutting of titanium. These tools are widely used in aircraft manufacturing and assembly. The purpose of this study is to measure the cutting temperature generated during the cutting process and calculate the rate of tool wear. This will be accomplished by measuring the tool weight before and after cutting the specimen and to compare it with the results of previous studies. Our study showed that the maximum cutting temperature increased as cutting time, tool rotational speed, and feed rate increased. The highest cutting temperatures were recorded for the ball, round, and flat end mill, respectively. Tool wear for the ball, round, and flat end mill increased as the speed and feed rate increased. The flat end mill exhibited the highest rate of wear from a minimum of 0.62% to a maximum of 2.88%.

• 한국정밀공학회지
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• 제12권11호
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• pp.45-51
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• 1995

In order to suggest the proper cutting conditons of the CNC milling machining for the free-form surface, some experments were carried out. In the experiments, the influence of cutting conditions on a inclined spherical surface were examined by geometrical analysis. In this study, the roundness and cutting force were measured to know the effect of several cutting conditions on the machined surface and the cutting characteristics were carefully investigated. The results obtained in this study are aw follows. 1) If the tool ha s enough rigidity, we can get better dimensional accuracy in up-ward cutting than down- ward cutting. 2) A great roundness error is appeared on the surface declined under 30 degress to the horizontal plane in circular machining by a bal end mill. 3) If the thrust force is increased, the stability of tool is decreased. And the phenomenon is apperared in great in down-ward cutting than up-ward cutting.

• 한국산학기술학회논문지
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• 제16권3호
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• pp.1645-1651
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• 2015

본 연구에서는 선삭 작업에서 가공 여유각 변경에 따른 피삭재의 형상정밀도가 어떻게 변화되는지 분석하고자 하였다. 피삭재는 3가지로 SM45C(기계구조용탄소강), SCM415(크롬몰리브덴강), STS303(스테인리스강)을 선택하여 정해진 가공조건인 회전속도 2,500 rpm으로 시작하여 이송속도 0.07 mm/rev와 0.10 mm/rev를 기준으로 가공깊이 0.1 mm, 0.2 mm, 0.3 mm 그리고, 절인 경사각인 네거티브 경사각 $0.0^{\circ}(-6.0^{\circ})$, $0.3^{\circ}(-6.3^{\circ})$, $0.9^{\circ}(-6.9^{\circ})$의 3가지 형태로 가공하였을 경우, 재료별 가공정밀도, 원통도, 동축도, 진원도 등의 결과를 비교 분석하였다. 피삭재의 재질별로 알아본 원통도의 정밀도는 $0.0^{\circ}{\rightarrow}0.3^{\circ}{\rightarrow}0.9^{\circ}$의 순으로 $0.9^{\circ}$일 경우가 가장 좋은 원통도 값을 나타냈다. 결과적으로 바이트의 네거티브 경사각이 커지면 정밀도가 특정 부분에서 재질에 관계없이 좋아져서 가공성이 향상됨을 알 수 있었다. 또한, 이송속도와 절삭 깊이에 따라 가공형상이 변화한다는 것과 재질에 따라 다르게 적용되어야 한다는 것을 확인하게 되었다.

• 한국정보전자통신기술학회논문지
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• 제12권2호
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• pp.120-126
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• 2019

최근 정밀기계, 전기전자, 반도체 등의 급속한 산업의 발달로 전장장치의 고정밀도 가공의 필요성이 증대하고 있다. 작업자의 감각과 경험에 의존하던 절삭 공작기계 제어는 CNC(Computerized Numeric Controller: 컴퓨터 수치제어) 도입으로 가공 정밀도가 획기적으로 개선되고 있다. 또한 공작 기계의 운전 상태를 실시간 반영하는 가공 동특성(cutting dynamics)기법이 관심을 받고 있다. 본 논문은 CNC 공작기계에 음향센서를 부착하여 공구떨림 감지 및 안정화하는 방안을 제시한다. 공구 이송 위치와 음향센서 데이터를 동기화 하고 수집된 음향 주파수에서 이상 진동음에 대한 주파수를 분석하여 떨림을 감지한다. 또한 가공 동특성 기법을 적용하여 공구떨림 감지와 안정화의 신뢰성을 높인다. 제안한 기법은 금형 가공의 공구떨림 안정화 전후 가공 표면조도의 향상 관점에서 분석 평가한다.