• Title/Summary/Keyword: 전해형상

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A Study on The Prediction of Workpiece Shape of The Electrochemical Machining by Boundary Element Method (경계요소법에 의한 전해가공물의 형상예측에 관한 연구)

  • 강대철;양재봉;김헌영;전병희
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.443-447
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    • 2003
  • The BEM (Boundary Element Method) is a computational technique for the approximate solution of problems in continuum mechanics. In the BEM both volume and surface integrals transformed into boundary integral equations. So, we applied the ECM (Electrochemical Machining) process to boundary problem, because our focus is only deformed shape. The ECM process is modeled as a two-dimensional problem assuming constant properties of electrolyte, and an incremental formulation is used with automatic mesh regeneration. As a result the final shape is roughly agreed with experimental shape. But, it has an error of exact shape, because a chemically factor is not considered

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Improvement of Hole Geometric Accuracy by Powder Mixed Electro-chemical Discharge Machining Process (Powder Mixed ECDM (Electro-Chemical Discharge Machining)을 이용한 미세구멍가공의 정밀도 개선)

  • 한민섭;민병권;이상조
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.42-45
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    • 2004
  • Electrochemical discharge machining (ECDM) has been found to be suitable for the micro-hole machining of nonconductive materials such as ceramics or glass compared with existing conventional and also non-conventional machining methods. However this machining process has some problems such as low geometric accuracy and low machining efficiency due to the random spark generation at the end of the electrode. This paper proposes the methods to improve the geometric accuracy of micro-hole using powder mixed ECDM process. The experimental results show the effects of powder producing improved geometric accuracy of machined hole and decreased concentration of spark energy.

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Shape and Diameter Control of Microshafts in Electrochemical Process (전해 프로세스에 의한 미세축 가공시 형상 및 직경 제어)

  • Lim, Yung-Mo;Lim, Hyung-Jun;Kim, Soo-Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.5
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    • pp.50-56
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    • 2001
  • Fabrication methods are shown to produce slender and cylindrical tungsten shafts by electrochemical etching. The shape of microshatf formed by electrochemical etching is determined by the combination of two conflicting factors, i.e., initial shape and diffusion layer. We can obtain a desirable shaft profile by adjusting the thickness gradient of diffusion layer. The diameter of microshaft is controlled by mathematical model based on relation between process parameters and diameter.

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Electrochemical Machining Using a Disk Electrode for Micro Internal Features (미세 내부 형상 가공을 위한 디스크 전극 이용 전해 가공)

  • Jo, Chan-Hee;Kim, Bo-Hyun;Chu, Chong-Nam
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.7
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    • pp.139-144
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    • 2008
  • Micro electrochemical machining was investigated to machine micro internal features. This method uses a micro disk tool electrode and can easily machine micro features inside of a micro hole, which are very difficult to make by the conventional processes. In order to limit the machining area and localize the electrochemical dissolution, ultra short pulses were used as power source and a micro disk electrode with insulating layer on its surface was used as a tool electrode. By electrochemical process, internal features, such as groove array, were fabricated on the stainless steel plate.

Effect of Colloidal Silica and Pre-Coating of Cathode on Copper Electrodeposited Film (구리 전착층에 미치는 콜로이달실리카 및 음극 Pre-Coating의 영향)

  • Lee, Sang-Baek;Yun, Jeong-Mo;Park, Hyeong-Ho;Bae, In-Seong;Kim, Byeong-Il
    • Korean Journal of Materials Research
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    • v.11 no.7
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    • pp.569-574
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    • 2001
  • The crystal structure, surface morphology and preferred orientation of the copper electrodeposit were investigated by the using sulfate bath with $SiO_2$suspensions and the cathode substrate Au sputtered. As by the addition of colloidal silica in copper electrolytic bath and Au pre-coating on substrate, the crystal particles of deposits was fined-down, made uniform and the account of particles were increased. Hardness of copper electrodeposits with colloidal silica increased about 15% in comparison with that of pure copper deposit film and (111), (200) and (311) plane of X-ray diffraction patterns were almost swept away, so preferred orientation of the copper deposits changed from (111) to (110) plane by codeposit $SiO_2$ and precoating the substrate.

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Influence of starch on the performance of dye-sensitized solar cells (염료감응 태양전지의 성능을 위한 녹말의 영향)

  • Jung, Youngsam;Bae, Joonsuk;Jeong, Woncher;Kim, Donghwan;Yoon, Sooyong;Kim, Seohyun
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.11a
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    • pp.51-51
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    • 2011
  • 1991년 스위스연방기술원(EPFL) 화학과 교수 Michae Gratzel이 발명한 염료감응 태양전지 (DSSC)는 값싼 원료와 저가공비 면에서 가장 경쟁력 있는 기술의 하나로 큰 기대를 받고 있다. 염료감응 태양전지의 특징은 전극기판의 재료나 염료를 바꿈으로서 형상이나 색체에 다양성을 갖도록 할 수 있다. 일반적인 염료감응 태양전지의 원리는 태양광이 염료 분자에 흡수, 염료는 여기상태가 되어 전자를 n형 반도체인 $TiO_2$의 전도대로 흘리고, 전자는 TCO전극으로 이동하여 외부 부하에 전기 에너지를 전달하고 상대전극으로 이동, 염료는 $TiO_2$에 전달한 전자 수만큼 전해질로부터 전자를 공급 받아 원래의 상태로 돌아가게 되는 원리에 의하여 발전된다. 전해질로는 $I^-/I_3^-$와 같이 산화-환원 종으로 구성되어 있으며, $I^-$ 이온의 source로는 LiI, NaI,이미다졸리움 요오드 등이 사용되며, $I_3^-$는 이온은 $I_2$를 용매에 녹여 생성시킨다. 전해질 매질은 acetonitrile과 같은 액체 또는 PVdF와 같은 고분자가 사용될 수 있다. 액체형의 경우 산화-환원 이온 종이 매질 내에서 신속하게 움직여 염료의 재생을 원활하게 도와주기 때문에 높은 에너지 변환 효율이 가능하지만, 전극 간의 접합이 완벽하지 못할 경우 누액의 문제를 가지고 있다. 반면, 고분자를 매질로 채택할 경우에는 누액의 염료는 없지만 산화-환원 종의 움직임이 둔화되어 에너지 변환 효율에 나쁜 영향을 줄 수 있다. 따라서 고분자 전해질을 사용할 경우에는 산화-환원 이온 종이 매질 내에서 신속하게 전달 될 수 있도록 설계하는 것이 필요하다. 본 연구는 염료감응 태양전지에서 가장 큰 문제가 되고 있는 고체 전해질의 산화-환원 이온 종이 매질 내에서 신속하게 전달 될 수 있도록 dimethylsulfoxide solvent 에 녹말 일정량을 녹여 Starch-$I_2$ complex 를 시켜주므로, 광 전압{\cdot}{\cdot}$전가 증가되었으며, 전지의 안정성이 향상되었다.

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Comparison of PEO Coating Layer of AZ31 Alloy Surface according to EDTA Contained in Electrolytic Solution (전해 용액에 포함된 EDTA에 따른 AZ31 합금 표면의 PEO 코팅 층 비교)

  • Woo, Jin-Ju;Kim, Min-Soo;Koo, Bon-Heun
    • Composites Research
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    • v.33 no.4
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    • pp.185-190
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    • 2020
  • Titanium is widely used as an implant material due to its excellent biocompatibility, but has a problem due to high cost and high Young's modulus compared to bone. Magnesium alloy is attracting attention as a material to replace it. Magnesium alloy, like titanium, has excellent biocompatibility and has a Young's modulus similar to that of bone. However, there are corrosion resistance problems due to corrosion, and various surface treatment methods are being studied to solve them. In this study, the ceramic coating layer was grown on the surface of the AZ31 magnesium alloy in an electrolytic solution containing EDTA, and the properties of the formed coating were analyzed through SEM and XRD to analyze the microstructure and shape, and measured the micro hardness of the coating layer. Corrosion properties in the body were evaluated through a corrosion test in SBF solution, a component similar to blood plasma.

Recent Progress and Perspectives of Solid Electrolytes for Lithium Rechargeable Batteries (리튬이차전지용 고체 전해질의 최근 진전과 전망)

  • Kim, Jumi;Oh, Jimin;Kim, Ju Young;Lee, Young-Gi;Kim, Kwang Man
    • Journal of the Korean Electrochemical Society
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    • v.22 no.3
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    • pp.87-103
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    • 2019
  • Nonaqueous organic electrolyte solution in commercially available lithium-ion batteries, due to its flammability, corrosiveness, high volatility, and thermal instability, is demanding to be substituted by safer solid electrolyte with higher cycle stability, which will be utilized effectively in large-scale power sources such as electric vehicles and energy storage system. Of various types of solid electrolytes, composite solid electrolytes with polymer matrix and active inorganic fillers are now most promising in achieving higher ionic conductivity and excellent interface contact. In this review, some kinds and brief history of solid electrolyte are at first introduced and consequent explanations of polymer solid electrolytes and inorganic solid electrolytes (including active and inactive fillers) are comprehensively carried out. Composite solid electrolytes including these polymer and inorganic materials are also described with their electrochemical properties in terms of filler shapes, such as particle (0D), fiber (1D), plane (2D), and solid body (3D). In particular, in all-solid-state lithium batteries using lithium metal anode, the interface characteristics are discussed in terms of cathode-electrolyte interface, anode-electrolyte interface, and interparticle interface. Finally, current requisites and future perspectives for the composite solid electrolytes are suggested by help of some decent reviews recently reported.

A design of auxiliary cathode for improvement of uniformity of electrodeposit of thickness by simulation technique (시뮬레이션을 활용한 도금층 균일화를 위한 음극보조물 설계)

  • Hwang, Yang-Jin;Lee, Gyu-Hwan;Je, U-Seong
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2009.05a
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    • pp.119-120
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    • 2009
  • 시뮬레이션을 활용하여 ABS 수지상의 전해도금에서 음극 보조물에 의한 도금 두께 변화를 관찰하였다. 분극 실험 및 효율 측정실험을 통하여 시뮬레이션 입력 데이터를 산출하였으며, 음극 보조물은 제품형상에 따라 최적으로 설계되어야 도금 두께 균일화가 가장 높은 것을 시뮬레이션을 통하여 알 수 있었다. 시뮬레이션을 활용하여 설계되어진 음극 보조물을 실제 제품에 적용한 결과 음극 보조물을 적용하기 전에 비하여 도금 두께균일성이 증가하였고, 그로 인하여 표면 크랙현상이 개선되었다.

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