• Journal of Surface Science and Engineering
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• v.31 no.6
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• pp.393-399
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• 1998

The composition and the properred orientation of Co-Fe-Cr alloy electrodeposits were invesigated according to the electrolysis conditions using sulface bath. The current efficiency and the cathode overpotential decrased noticeably with the increase of Cr content in the bath. As the D.C. current density increased increased, the Cr content in the alloy increasd, while Co content decreased and Fe content remained constant, In the pulse current electrolysis, the Cr content of the alloy increased with the mean current density and off-time and then its content increased mord more noticeably with the peak current density than that of D.C. electrolysis. The preferred orientation of the alloy changed from (220)+(111) to (220) with decreasing cathode overpotential.

• Journal of the Korean Society for Precision Engineering
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• v.22 no.12 s.177
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• pp.163-169
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• 2005

Micro hole is ode of basic elements for micro device or micro parts. Micro electrochemical machining (ECM) can be applied to the machining of micro holes less than 50 ${\mu}m$ in diameter, which it is not easy to apply other techniques to. For the machining of passivating metals such as stainless steel, machining conditions should be chosen carefully to prevent a passive layer. The machining conditions also affect the machining resolution, In this paper, machining characteristics of micro ECM were investigated according to machining conditions such as electrolyte concentration and pulse conditions. From the investigation, optimal machining conditions were suggested for micro ECM of stainless steel.

• Transactions of the Korean Society of Mechanical Engineers
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• v.17 no.12
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• pp.2962-2969
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• 1993

Recently, a study on the mirror-like surface grinding of brittle materials is active and as branch of these study, new dressing method for superabrasive wheel, electrolytic inprocess dressing(Elid) was developed. Using Elid, the mirror-like surface of brittle material can be generated without polishing or lapping process. In the future, Elid grinding will take important place in industry. But so far the analysis on Elid grinding was not quantitative but qualitative. In this study, The purpose is the quantitative analysis on Elid grinding by computer simulation, For computer simulation, the mean and the variance of the abrasive distribution were measured by tracing of the grinding wheel with stylus in transverse direction in the case of respective dressing current condition. This measurement result in a density distribution of abrasive by mathematical formulation using statistical method. The prediction of the surface roughness in Elid grinding was based on this density distribution.

• Journal of Surface Science and Engineering
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• v.30 no.3
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• pp.202-212
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• 1997

The composition and the microstructure of the Sn-Ni alloy electrodeposited in pyrophosphate bath were investigated according to the electrolysis conditions. The cathode current efficiency increased with the addition of $NH_4CI$ and glycine, while it decreased with the increase of current density. The Sn content of the alloy deposits increased with the increase of $NH_4CI$ in the bath. The alloys with 51~71wt.% Sn had the NiSn single phase structure. The preferred orientation of the single phase alloys changed from (110) to (110)+(101) with the increase of current density and cathode overpotential. The single phase alloys with 50~60wt.%Sn had the smooth surface structure with fine crystallite, while the multiphase alloys showed the surface structure with crystal size and cracks at high curret density.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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• 2008.11a
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• pp.164-164
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• 2008

금속배선공정에서 높은 전도율과 재료의 값이 싸다는 이유로 최근 Cu를 사용하였으나, 디바이스의 구조적 특성을 유지하기 위해 높은 압력으로 인한 새로운 다공성 막(low-k)의 파괴와, 디싱과 에로젼 현상으로 인한 문제점이 발생하게 되었다. 이러한 문제점을 해결하고자, 본 논문에서는 Cu 표면에 Passivation layer를 형성 및 제거하는 개념으로 공정시 연마제를 사용하지 않으며, 낮은 압력조건에서 공정을 수행하기 위해, 전해질의 농도 변화에 따른 Liner sweep voltammetry 법을 사용하여 전압활성화에 의한 전기화학적 반응이 Cu전극에 어떤 영향을 미치는지 연구하였으며, 표면 조성을 알아보기 위하여 Energy Dispersive Spectroscopy (EDS) 분석을 하였고, Cu disk의 결정성과 배향성 관찰을 위해 X-Ray diffraction (XRD)로 금속 표면을 비교하여 실험 결과로 얻어진 데이터를 통하여 ECMP 공정에 적합한 전해액 선정과 농도를 선택하였다.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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• 2008.11a
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• pp.441-441
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• 2008

전지의 안전성은 리튬이차전지에서 가장 중요한 요소로 주목받고 있다. 대형전지나 하이브리드 자동차와 같은 저장장치는 안전회로의 발전이나, 안성성과 신뢰성이 높은 물질이 도입되어야 하는 선결조건이 있다. Triazine 유도체는 산업용 난연제로 알려져 있다. 이를 전지로 도입하기 위한 시도는 아직 보고되어 있지 않다. 난연성 물질을 전지에 첨가하면, 그 난연성을 증가하는데, 전지의 성능을 저해하는 단점을 많이 관찰해왔다. 이 논문에는 Triazine 유도체를 전해액 첨가제로 사용하여, 전지성능의 저해여부를 관찰하고 아울러 전지의 열안전성을 측정함으로서 난연 첨가제로서 가능성을 판단하고자 하였다. 실험결과는 전지의 성능을 저해하지 않고 전극의 열안전성을 개선하는 것을 보여주었다.

• Journal of Surface Science and Engineering
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• v.27 no.6
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• pp.319-326
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• 1994

The effects of electrolysis conditions on the composition and preferred orientation of Ni-Fe alloy were studied using the sulfate-chloride baths paddle agitated. Cathode current efficiency is higher in the deposits from bath 2 than that of deposits from bath 1. The Fe content of alloy deposits from bath 2 is nearly constant(19∼21wt.%) in the wide range of current density, while it decreases noticeably with current density in the deposits from bath 1. The variation of Fe content at the edge of specimen is lower in deposits from bath 2 than those from bath 1. The alloy deposits show (111) & (200) preferred orientation for the deposits from bath 1 and bath 2 respectively.

• Journal of Surface Science and Engineering
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• v.30 no.1
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• pp.44-56
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• 1997

Influence of electrochemical etching conditions on capacitance gain of aluminium electrolytic on capacitor foil has been investigated by etching cubic textured high purity aluminum foil in dilute hydrochloric acid. Uniformly distributed etch pit tunnels on aluminum surface have been obtained by pretreatment aluminium foil in 10% NaOH solution for 5 minutes followed by electrochemical etching. Electrostatic capacitance of etched aluminium foil anodized to high voltage increased with the increase of current density, total charge, temperature and concentration of electrolyte up to maximum CV-value and then deceased. Election optical observation of the etched foil revealed that the density of etch of etch pits increased with the increase of current density and concentration of electrolyte. this increase of etch pit density enlarged of the increase of capacitance. However, abnormal high current density and high electrolyte concentration induced the local dissolution of the foil surface which resulted the decrease of foil capacitance.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.10a
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• pp.223-226
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• 2002

Appropriate design/manufacturing conditions, to give outstanding material properties to the $Si_3$$N_4$-BN and AIN-BN based composite materials, will be investigated using the experimental design methods. Ultra-precision machinability of the developed ceramics will be systematically studied in the viewpoint of microstructure and material properties. Also, finite element methods will be applied to define basic principles to significantly improve machinability and various properties. Basic experiments will be performed to develop optimum ultra-precision machining technologies for the developed ceramics. For ultra-precision lapping machining, need to develop a ultra-precision lapping system, suitable metal bonded diamond wheel, and appropriate condition of ultra-precision lapping machining.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.10a
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• pp.245-249
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• 2002

Tungsten carbide microshaft is used as various micro-tools in MEMS because it has high hardness and good rigidity. In this study, experiments were performed to produce tungsten carbide microshaft using electrochemical machining. $H_2SO_4$solution was used as electrolyte because it can dissolve tungsten and cobalt simultaneously. Optimal electrolyte concentration and machining voltage satisfying uniform shape and large MRR of workpiece were found. For one-step machining, the immersion depth over 1 mm was selected for avoidance of concentration of electric charge at the tip of the microshaft. The limit diameter with good straightness was shown and an empirical formula for WC-microshaft machining was suggested. By controlling the various machining parameters, a straight microshaft with 30 $\mu\textrm{m}$ diameter, over 1 mm length and under 0.5$^{\circ}$ taper angle was obtained.