• Title/Summary/Keyword: 전단가공

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Effect of friction between roll and sample on residual shear strains in AA1050 sheet during asymmetrical rolling (비대칭 압연한 AA1100 판재에서 잔류전단변형에 미치는 롤과 재료간의 마찰의 영향)

  • 지영규;정효태;허무영
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.156-158
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    • 2003
  • Sheets of aluminum alloy 1050 were asymmetrically cold rolled in a rolling mill with different roll speeds. In order to promote the shear deformation during asymmetrical rolling, cold rolling without lubrication was performed. The variation of the shear strain state during asymmetrical rolling was tackled by means of FEM calculations. Asymmetrical rolling gave rise to the development of pronounced residual shear strain gradients throughout the thickness layers.

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The Shear Texture Development and The Grain Refinement in Aluminum Alloy Sheets by Asymmetric Rolling (비대칭압연에 의한 알루미늄합금판의 전단집합조직 형성 및 결정립 미세화)

  • 이종국;이동녕
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.92-95
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    • 2003
  • Asymmetric rolling of AA1050 Al alloy sheets was performed to obtain the shear textures for improving the deep drawability and the grain refinement. The effect of roll velocity ratio on the texture and the grain refinement of 50% asymmetrically rolled sheets was studied. The textures of the asymmetrically rolled sheets after annealing at 400$^{\circ}C$ for 1 h was also investigated.

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A Study on Development of Channel Cutting Machine (형재 절단기 개발에 관한 연구)

  • 이춘만
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.140-143
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    • 1999
  • The major objective of the present paper is to develop a channel cutting machine and to establish an analytical technique for actual shearing process. Isothermal finite element(FE)-simulation of the shearing process are carried out using FE software DEFORM. The element-kill method has enabled the achievement of FE-simulation from the initial stage to the final stage of the shearing process. The effects of the punch-die clearance on the shearing process are investigated.

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A Study on Shearing Mechanism by FEM (유한요소법을 이용한 전단 메카니즘에 관한 연구)

  • 정성훈;강정진;오수익
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1995.03a
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    • pp.211-223
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    • 1995
  • The purpose of the present study is to examine shearing mechanism through rigidplastic finite element analysis. Difficulties arise in simulating shearing process due tothe narrow shear band formation andlackof proper fracture resolve these difficulties by using adaptive mesh generation crriterion. The simulation results are obtained for various punch clearances and these are compared with existing experimental results. It is shown that FEM simulation technique can be used to further understand the shearing mechanism.

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High strain rate test of aluminum alloy with torsional Hopkinson bar (비틂홉킨슨봉을 이용한 알루미늄합금의 고속 전단변형 실험)

  • 전병선;유요한;정동택
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.10a
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    • pp.80-83
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    • 1997
  • The split Hopkinson bar technique is the most widely used method to study material behavior at high strain rate deformation. In the present paper, a torsional Hopkinson bar for testing thin-walled tube specimens at high strain rate is described. From the experiment of aluminum 6061, dynamic stress-strain relationship can be obtained and dynamic result is compared with static one.

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A study on the Formation of Adiabatic Shear Band of Tungsten Heavy Alloys (텅스텐 중합금의 단열전단밴드 형성 연구)

  • 이승우;문갑태;홍성인
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.05a
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    • pp.187-190
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    • 2002
  • To study adiabatic shear band formation of tungsten heavy alloys, 5 prismatic specimens are loaded by high velocity impacts and treated as plane strain problems. Their volume percent of tungsten particles in WHA are 81%, 93% and 97% respectively and for the fixed 81% volume percent, small size particle model, large size particle model, undulated particle models are considered and then, the effects of particle's volume ratio, geometry and size to the formation of shear band are discussed.

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Behavior of Punch Deformation in Precision Shearing Process Using Press Die (금형을 이용한 정밀전단가공에서 펀치의 변형거동)

  • Jeong, Jun-Gi
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.9
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    • pp.62-69
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    • 2000
  • Uneven clearances in the left and right sides of a press die cause deformation of the punch in precision shearing process. This deformation results from the compression stress and bending moment from shearing force in vertical direction and from the side force in horizontal direction acting to the punch, In this study the behavior of punch deformation is investigated in order to clarify the deformation state of the punch by using strain gauge deformation to shearing force side force bending moment radius of curvature and shear plane of the punch. Also we presented the calculation method of deformation size for the punch.

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간이 Fine-Blanking 가공 기술 개발

  • 윤경구;황경현;이성국
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.04b
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    • pp.49-52
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    • 1993
  • 금속의 가공공정에 있어 중요한 인자중의 하나인 재료의 연성은 환경뿐만 아니라 주변압력에 따라 변화한다는 사실이 20세기에 들어 여러 연구자들에 의해 밝혀졌고 1950년대 Birdgman에 의해 최초로 실험적인 방법으로 증면되었다. 재료의 이와같은 현상을 압력유도연성이라 하는데 이는 주변압력이 재료 내부에서의 공동발생 및 그 성장에 관계하기 때문인 것으로 알려졌다. 공동의 합체 및 성장은 연성파괴의 전체조건이 되므로 이를 억제하면 성형성 및 연성이 증가됨을 알 수 있다. 금속의 압력 유도 연성을 이용한 가공방법을 가압금속형형이라 한다. 최근에 가압금속형의 범주는 크게늘고 있 는데 특히, 성형,블랭킹, 분말야금법 등에 널리 이용되고 있다. 정수압의 크기에 다른전단면의 상태 변화 즉, 소성 변형능에 관한 연구는 Fine-Blanking가공이론에 적용, 해석되고 있다.

Physical Properties of Polyester Yarns and Fabrics Treated with Various Heat Temperatures in Dyeing & Finishing Processes (염.가공 공정에서의 열처리 온도 변화에 따른 폴리에스테르 사 및 직물의 물성 변화)

  • 조대현;김승진;장동호
    • Textile Coloration and Finishing
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    • v.10 no.4
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    • pp.15-23
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    • 1998
  • 본 연구에서는 sizing을 포함하여 염색.가공 공정에서 습.건열 처리 온도를 변화시켜 처리한 폴리에스테르 필라멘트 사와 직물의 물성 변화에 관한 상관성을 연구하였다. 경사는 50d/24f(spark) 그리고 위사는 75d/72f(semi-dull)사를 사용하여 평직물을 셔틀직기에서 제직하였다. 사이징 공정에서의 건조온도를 $90^\circ{C}$, $125^\circ{C}$, $150^\circ{C}$로 변화 시켰으며 수세공정에서 습열 처리온도는 $90^\circ{C}$, $110^\circ{C}$ 그리고 $120^\circ{C}$로 변화시켰다. 그리고 프리세트 공정에서의 건열 처리온도는 $180^\circ{C}$, $200^\circ{C}$ 그리고 $220^\circ{C}$로 변화시켰다. 마지막으로 최종열처리 공정에서는 $170^\circ{C}$, $180^\circ{C}$ 그리고 $200^\circ{C}$로 각각 변화시켜 이들 직물의 인장, 굽힘, 전단 특성과 이들 직물에서 채취한 실의 탄성계수, 절단강도, 변형률 등을 측정하여 각 공정에서의 열처리 온도 변화에 따라 이들 물성치의 상관성을 검토 비교하였다.

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Comparison of shear bond strength between various temporary prostheses resin blocks fabricated by subtractive and additive manufacturing methods bonded to self-curing reline resin (절삭 및 적층 가공법으로 제작한 임시 보철물 레진 블록과 재이 장용 자가중합 레진의 전단결합강도 비교)

  • Hyo-Min Ryu;Jin-Han Lee
    • The Journal of Korean Academy of Prosthodontics
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    • v.61 no.3
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    • pp.189-197
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    • 2023
  • Purpose. This study aimed to compare and evaluate the shear bond strength between various temporary prostheses resin blocks fabricated by subtractive and additive manufacturing methods bonded to self-curing reline resin. Materials and methods. The experimental groups were divided into 4 groups according to the manufacturing methods of the resin block specimens and each specimen was fabricated by subtractive manufacturing (SM), additive manufacturing stereolithography apparatus manufacturing (AMS), additive manufacturing digital light processing manufacturing (AMD) and conventional self-curing (CON). To bond the resin block specimens and self-curing resin, the reline resin was injected and polymerized into the same location of each resin block using a silicone mold. The shear bond strength was measured using a universal testing machine, and the surface of the adhesive interface was examined by scanning electron microscopy. To compare between groups, one-way ANOVA was done followed by Tukey post hoc test (α = 0.05). Results. The shear bond strength showed higher values in the order of CON, SM, AMS, and AMD group. There were significant differences between CON and AMS groups, as well as between CON and AMD groups. but there were no significant differences between CON and SM groups (P > .05). There were significant differences between SM and AMD groups, but there were no significant differences between SM and AMS groups. The AMS group was significantly different from the AMD group (P < .001). The most frequent failure mode was mixed failures in CON and AMS groups, and adhesive failures in SM and AMD groups. Conclusion. The shear bond strength of SM group showed lower but not significant bond strength compared to the CON group. The additive manufacturing method groups (AMS and AMD) showed significantly lower bond strength than the CON group, with the AMD group the lowest. There was also a significant difference between the AMD and SM group.