• Title/Summary/Keyword: 전단가공

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STS 316L과 316LN 재의 정면밀링가공에서 가공 변질층에 관한 연구

  • Oh, Sun-Se;Lee, Won
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.262-262
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    • 2004
  • 오오스테나이트 스테인리스강은 강도, 연성, 인성, 내식성 등이 우수하여 광범위하게 사용되고 있지만 절삭 시 전단저항이 크므로 절삭날 결손이나 용융을 유발하여 가공면을 안정시키기 어려우며 난삭재로서 가공경화가 매우 큰 재료이다. 그리고 질소를 약 0.1wt.% 첨가한 316LN강은 316L강에 비해 고온강도 특성이 우수하여 주목받고 있는 새로운 재료이이지만, 저탄소의 강도 약점을 보완하기 위하여 고용강화원소로 질소를 첨가하기 때문에 높은 강도로 인하여 절삭가공에 난점이 있으므로 이 재료를 응용하기 위해서는 절삭 시 재료 표층부에 발생하는 가공 변질층에 관한 연구가 필요하다.(중략)

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A Study of Localization for Adiabatic Shear Band in WHA(Tungsten Heavy Alloy) (텅스텐 중합금의 단열전단밴드 형성 및 국부화에 대한 연구)

  • Hwang, Doo-Son;Hong, Sung-In
    • Journal of the Korean Society of Propulsion Engineers
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    • v.11 no.6
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    • pp.18-25
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    • 2007
  • In a plastic metal forming of thermally rate-sensitive material, the localized shear band stems from evolution of a narrow region in which intensive plastic flow occurs. And it give rise to fatal fracture with plastic instability. The objectives of this study are to investigate the localization behavior by using numerical method and predict the failure for WHA(Tungsten Heavy Alloy). In this work, the implicit finite difference scheme is used because of the advantage about convergence and the numerical stability. This study is based on an analysed material with hardening as well as thermally softening behavior which includes isotropic strain hardening and observed the extension of localization within shear band according to material properties.

Analysis of Tool Wear in Sheet Metal Shearing (판재 전단 가공에서 금형의 마멸 해석)

  • 고대철;김태형;김병민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.805-810
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    • 1997
  • In this paper the technique to predict tool were theoretically in the sheet metal shearing process is suggested. The were in sheet metal tool affects the tolerances of final parts, metal flows and costs of processes. In order to predict the tool were the deformation of workpiece during the process is analyzed by using non-isothermal finite element program. The ductile fracture criterion and the element kill method are also used to estimate if and where a fracture will occur and to investigate the features of the sheared surface in shearing process. Results obtained form finite element simulation such as node velocities and node forces are transformed into sliding velocity and normal pressure on tool monitoring points respectively. The monitoring points are automatically generated and the were rates on these points are accumulated during a process. It is assumed that the wear depth on the tool surface are linear function of the lot sizes based upon the known experimental results. The influence of clearance between die and punch upon tool wear is were is also discussed during the process.

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Composite Behavior of Perfobond Rib Shear Connector for Steel-concrete Decks (강-콘크리트 합성 바닥판용 전단연결재의 합성 거동 연구)

  • Kim, Hyeong-Yeol;Koo, Hyun-Bon
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.1A
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    • pp.91-97
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    • 2006
  • This paper presents the results of push-out test conducted for the perfobond rib shear connectors welded onto steel-concrete composite deck. Push-out test specimen consists of profiled steel sheeting, perfobond rib, reinforcement, and concrete. To provide longitudinal shear resistance between the profiled sheeting and the concrete, perfobond rib with a number of holes was used. The parameters considered in the design of perfobond rib were the spacing and location of holes, and effect of reinforcing bars placed in the holes. To validate the effectiveness of the proposed system, twelve specimens were fabricated and tested. Although the scope of test was limited in nature, the results of test have shown that the perfobond ribs can be effectively used for shear connection in the steel-concrete composite decks.

The effects of die design parameters on shearing of the thin plate (정밀금형의 설계인자의 박판 전단가공특성에 미치는 영향)

  • 신용승;김병희;김헌영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.523-526
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    • 1997
  • Sheanng is one of the most important operating processes in the field of sheet metal manufacturing. Compared with casting, forging and machining, shearing is very economical to obtain the desired shape. In recent years there has been increasing the use of shearing process in the manufacturing of small and light electronic components. In this paper, it has been researched the experimental investigation to examine the mfl uence of shearing process parameters such as clearance and lower holder configuration. Through the experiment results, the more narrow clearance gives the smaller burr height and the removal of lower holder makes the worse sheared surface. And FE simulation of shearing process using DEFORM-2D were camed out and the results compared w~th experimental studies

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A Study on the Rotary Shearing Operation of Sheet Metal (박판 금속의 회전 전단가공에 관한 연구)

  • 서윤수;박재우;김영호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.747-752
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    • 2000
  • Rotary shearing using of rotating and locally shear force has been studied. It is possible to be obtained in any case for requested blank diameters. In this paper, different local forming zones, that are clearances between upper roller and vertically taped low roller, were investigated. Required shearing force is calculated by undecided coefficient method for clearances and strokes of upper roller. Rotary shearing is completed undergoing some processes composed of pressing steps and standing steps. The reason for using these processes is to avoid jamming or tearing of blank by means of upper roller during shearing.

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A Study on the Characteristics of the Precision Blanking of Lead Frame (II): Determination of Optimal Process Condition (리드 프레임 타발공정의 전단특성에 관한 연구(II) - 최적 전단 조건의 선정)

  • 서의권;임상헌;심현보
    • Transactions of Materials Processing
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    • v.11 no.2
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    • pp.132-137
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    • 2002
  • Using the Taguchi method, optimum process condition of lead frame blanking has been determined in the point of view of shape of blanked profile. As the main process parameters, clearance, strip holding pressure and bridge width are selected. According to the orthogonal array table, three levels of experiment have been carried out for each factor. The optimal blanking condition is analyzed with the SN ratio. It has been verified that the optimal Process condition can be determined with a combination of basic blanking experiment and experiment design method. Both the effect of each factor and gain can be judged in the quantitative manner from the analysis of SN ratio.

Shear Texture Development and Grain Refinement in Asymmetrically Rolled Aluminum Alloy Sheets : Effects of Shear Combinations (비대칭압연한 알루미늄합금판재의 전단집합조직발달과 결정립미세화 : 전단변형 조합의 영향)

  • 이종국;이동녕
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.132-135
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    • 2003
  • Asymmetric rolling, in which the ratio of the rotation rates of the upper and lower rolls was 2, has been used to introduce an intense plastic shear strain for the purpose of grain refinement and developing shear deformation textures through the sheet thickness to improve the strength and plastic strain ratio of AA1050 aluminum alloy sheets. The alloy sheets were rolled at room temperature without lubrication. The textures and microstructures of the sheets were investigated by x-ray diffraction and electron back-scattered diffraction (EBSD) analyses with emphasis on effects of combinations of rot ling directions.

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Investigating the Tensile-Shear of Dissimilar Materials Joined Using the Hybrid SPR Technique (Hybrid SPR 접합을 적용한 이종소재 인장전단에 관한 연구)

  • Yu, Kwan-jong;Choi, Du-bok;Kim, Jae-yeol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.9
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    • pp.33-39
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    • 2020
  • Self-piercing rivets are often used in the automotive industry, among other industries, as mechanical components to join multiple materials such as aluminum alloys. Self-piercing rivets have a strong sealing property, although there is considerable scope for their performance improvement. In this study, to enhance the performance of self-piercing rivets, the hybrid self-piercing riveting (SPR) technique, using the existing SPR and structural adhesive, was proposed. Moreover, heterogeneous material specimens subjected to the hybrid SPR technique were manufactured and tested. The joint strength of the test pieces of different materials was evaluated through finite element analyses.

Development of Automatic Welding Machine for Fish Trap Frame and Comparison of Shear Strength between Manual and Automatic Work at Welding Point (통발프레임 자동용접장비개발과 용접점에서 수작업과 자동작업의 전단강도 비교에 관한 연구)

  • Han, Chang-Min;Lee, Sang-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.2
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    • pp.129-134
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    • 2017
  • The process of producing a fish trap frame is very complicated and manual, so it is expensive, the quality of the product is unstable, the quality is not guaranteed, the durability is weak, and it cannot be used for a long time. Therefore, we made a fish trap frame-making machine to reduce the manpower and costs and to make robust products. This machine cuts the wire of mild steel to a certain size and then makes the connecting parts into a trapezoid shape by spot welding. In this study, the weld point shear strength between manual and automatic operation was compared and analyzed.