• Title/Summary/Keyword: 전극 마모

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Effect of welding quality to wear of Contact Tips for GMA Welding (GMA용접 동안 콘택트팁 마모가 용접품질에 미치는 영향)

  • 김남훈;김희진;유회수
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.188-190
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    • 2004
  • 가스메탈아크용접(gas metal arc welding, 이하 'GMA용접' 이라고 함)은 용가재로서 소모전극 와이어를 일정한 속도로 용융지에 공급하면서 와이어 선단과 모재 사이에서 전기적 아크가 발생되도록 하는 용접법이다. (중략)

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A Study on Graphite Electrode Wear in Sink EDM of HP1MA Steel (HP1MA 강의 형조 방전가공에서 흑연 전극 마모에 관한 연구)

  • Oh, Young-Jin;Jeong, Hyeon-Je;Kim, Su-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.8
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    • pp.35-42
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    • 2020
  • In discharge machining, material is removed by electrical discharge between the electrode and the workpiece. An important consideration in EDM is that the wear of the electrodes decreases the final precision of the workpiece. The edge wear of the electrodes proceeds very quickly because sparks occur more frequently at the edges with high local electrical strength. In this study, mold steel was discharged with a wedge-shaped graphite electrode to measure the edge wear of the electrode according to the depth. The electrode edge wear increased with depth during EDM and a wear model was developed. The model predicted that the edge wear can be reduced by approximately 70% using two electrodes instead of a single electrode. The model was supported by the experimental comparison of the dual electrode method and the single electrode method.

Tool Electrode Wear Compensation using Round Trip Method for Machining Cavities in Micro EDM Process (마이크로 방전가공에서 Round Trip Method를 이용한 전극마모 보정)

  • Park Sung-Jun;Kim Young-Tae;Min Byung-Kwon;Lee Sang-Jo
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.10
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    • pp.42-49
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    • 2004
  • Electrical discharge machining (EDM) is one of the most extensively used non-conventional material removal process. The recent trend in reducing the size of product has given micro EDM a significant amount of research attention. Micro EDM is capable of machining not only micro holes and micro shafts as small as a few micrometers in diameter but also complex three dimensional micro cavities. But, longitudinal tool wear by electrical discharge is indispensable and this affects the machining accuracy in micro EDM process. Therefore, newly developed tool wear compensation strategy called round trip method is suggested and verified by experiment. In this method, machining depth of cut, overlap effect and critical travel length are also considered.

Micro-Hole Machining Using MEDM According to Machining Depth (미소구멍의 가공 깊이에 따른 미세방전 가공특성)

  • 김재현;김보현;류시형;주종남
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.7
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    • pp.227-232
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    • 2003
  • In order to make a deep and precise micro-hole, electrode wear and clearance between the electrode and the workpiece are important parameters using micro-electrical discharge machining. In this study, experiments were carried out to show the characteristics of electrode wear and radial clearance with respect to the depth of machined hole. Electrode wear varied with respect to the depth of hole. With deeper machined hole, bigger clearance was observed. Also it was found that the diameter of electrode influences machining characteristics of deep holes.

Properties of ITO Transparent Electrode for Electrochromic Display Based on Benzyl Viologen (Benzyl Viologen을 이용한 전기 변색소자에 있어서 ITO(Indium Tin Oxide)투명전극의 특성)

  • Kim, Sung Hoon;Yoon, Ji Young
    • Journal of the Korean Chemical Society
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    • v.41 no.11
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    • pp.575-580
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    • 1997
  • Benzyl viologen was synthesized and the electrochromic properties was examined. At an applied voltage of 2.6 V the electrocoloration was appeared but electrooptical response abruptly decreased after a certain period of time. It was a cause that the quality of the ITO film was degraded, e.g. the conductivity of the ITO film reduced from the original value. The ITO surfaces under some different conditions were observed by XRD and SEM.

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Improvement of Micro-hole EDM Efficiency using Vibration Flushing (진동기구를 이용한 미세구멍 방전가공의 효율향상)

  • Son, Seong-Min
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.2
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    • pp.623-628
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    • 2011
  • Micro EDM(Electric Discharge Machining) is one of the most powerful technologies which are capable of fabricating micro-structure without any problems from high cutting force. However, there is a significant defect in the part machining with deep holes or pockets, because debris which are generated by electric discharging may frequently cause a short circuit between an electrode and workpiece material. Vibration flushing can reduce the undesirable phenomena with dynamic flow of EDM fluid in a deep and choked area. In this study, Vibration flushing with solenoid is suggested and the results show that the method can generate a remarkable EDM efficiency with high amplitude at a low frequency in comparison with current vibration flushing methods with high frequency using piezo actuators.