• Title/Summary/Keyword: 저탄소 강판

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Effects of an Auto-tracking of the Focal Distance on the Quality of the Cut Part in the Laser Cutting of a Low Carbon Sheet (저탄소 강판의 레이저 절단에서 자동 초점거리 추적이 절단 품질에 미치는 영향)

  • Ahn, Dong-Gyu;Byun, Kyung-Won;Yoo, Young-Tae
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.4
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    • pp.101-107
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    • 2007
  • The objective of this research work is to investigate into effects of an auto tracking of the focal distance on the quality of the cut part in the cutting of a low carbon sheet using a high-power CW Nd:YAG laser. An auto-tracking system with a capacitance based distance control loop has been employed to perform a real control of the focal distance. In order to examine the influence of the auto-tracking of a focal distance on the optimum focal distance, the kerfwidth, surface roughness and the formation of the cut section, several linear cutting tests have been carried out using the auto-tracking system. The results of experiments have been shown that the optimum focal distance is 0.9mm. In addition, it has been shown that the variation of kerfwidth and the surface roughness of the cut part with control of the focal distance are reduced 40-80% and 30-55% in comparison with those of the cut part without tracking of the focal distance. From the results of the experiments, it has been found that the real time tracking of the focal distance can improve the part quality.

Wettability of Zn and Zn-Al alloy (Zn와 Zn-Al 합금의 젖음성)

  • Kim, Su-Yeong;Bae, Dae-Cheol;Jin, Yeong-Sul
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2009.05a
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    • pp.122-122
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    • 2009
  • 금속기판과 액체금속의 젖음성은 일반적으로 액적법 (sessile drop)에 의해 고체와 액체간의 접촉각 측정을 통해서 알 수 있다. 이러한 방법에 의한 젖음성 실험결과는 고체와 액체계면에서의 반응이 무시될 수 있는 경우에 적용가는 하지만 연속용용도금공정과 같이 용융된 금속내부로 강판이 인입되는 과정에서 계면반응이 동적으로 진행되는 과정에서의 젖음성을 모사하기에는 이러한 방법의 신뢰성이 떨어지는 문제점이 있다. 따라서 본 연구에서는 실제 용융도금공정과 유사하게 소둔열처리된 저탄소강판이 환원성분위기내에서 Zn 및 Zn-Al 용융도금욕 내부로 연속적으로 인입되는 과정에서의 젖음력 및 접촉각 등의 측정을 통해 실제 도금공정상의 도금성과 젖음성의 연관성을 규명하고자하였다. 연구결과 일반적인 Zn 도금욕의 경우 젖음성이 양호하지만 Al함량이 높은 경우에는 젖음성이 좋지 못한 것으로 나타났다.

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Welding Characteristics of Low Carbon Steel with Al Coating Condition by Nd:YAG Laser (저탄소강의 알루미늄코팅조건에 따른 Nd:YAG 레이저 용접특성)

  • Kim, Jong-Do;Lee, Jung-Han;Kim, Sook-Hwan;Kim, Ki-Chol
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1317-1321
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    • 2007
  • Aluminized steel sheet that Al coated on low carbon steel has a excellent heat resistance, thermal reflection and corrosion resistance. It has applied to fuel tank, automotive exhaust systems, etc. Laser weldability of the aluminized steel for the full penetration welding will be described in this paper. We focused on the effect of Al coating conditions on weld strength. For these objectives, aluminized steel sheets that has various thickness and coating weight were prepared for laser welding. And then, tensile-shear and hardness test were carried out. At that same time, Al content mixed in weld after laser welding was evaluated and investigated a correlation between the mixed Al and mechanical properties. Besides, as removing partially coating layer, weldability has been investigated according to position of coating layer. As a result of this study, as increasing Al content in weld, tensile-shear strength was decreased. Also it was identified that Al of coating layer caused grain growth.

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A Study of Tailored Blank Welding between Mild Steel and Zn-coated Steel Sheets by $CO_2$ Laser Beam ($CO_2$레이저빔에 의한 저탄소강판과 아연도금강판의 Tailored Blank 용접에 관한 연구)

  • 서종현;김도훈;유병길;이경돈
    • Laser Solutions
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    • v.1 no.1
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    • pp.4-10
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    • 1998
  • A basic research for tailored blank welding between mild steel and Zn-coated steel was carried out with $CO_2$ laser beam. The materials used in this work were low carbon steel sheet with a thickness of 1.2mm and Zn-coated steel sheet with the same thickness and 6.3$\mu$m Zn coating. Experiments were carried out by applying the Taguchi method in order to obtain optimized conditions for the application of tailored blank laser welding method in practical manufacturing process. Optical microscopy, XRD, SEM and TEM analysis were performed to observe microstructures and to determine the solidification mode of welded zone. Also mechanical properties were measured by microhardness test tensile test and Erichsen test in order to evaluate the formability of welded specimen. There was no trapped Zn in the fusion zone, and the phases in this region consisted of polygonal ferrite, quasi-polygonal ferrite, banitic ferrite and martensite. The elongation value of welded specimen was more than 80% of that value in the substrate and LDH value was more than 90% of that value in the substrate metal.

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Analysis on the Mechanism of Fluting in the Bending of Low Carbon Steel Sheets (저탄소강판을 이용한 굽힘 가공에서 발생하는 꺽임현상에 대한 발생 기구 해석)

  • Park, K.C.;Yoon, J.B.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.336-339
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    • 2007
  • In order to investigate the cause of fluting in tangential bending of low carbon steel sheet, an analytic analysis, an experiment and a series of finite element analysis for bending process were done. The fluting in bended sheet was due to the yield point elongation of material. Due to the yield point elongation, unstable plastic hinge was occurred in course of bending of elastic perfectly plastic sheet. According to the analysis and computational results, lower yield point elongation than 5% was required to prevent fluting in $0.5{\sim}0.6t$ sheet in $15{\sim}20mm$ radius bending.

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Leveling of Aged Low Carbon Steel Sheets in order to Prevent Shape Defects after Stamping (시효 발생한 저탄소 냉연강판의 가공형상 불량 방지를 위한 판재 교정기술 활용)

  • Park, K. C.
    • Transactions of Materials Processing
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    • v.24 no.4
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    • pp.241-247
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    • 2015
  • In order to prevent shape defects such as fluting and stretcher strains during press forming of aged low carbon steel sheets, roller leveling conditions for reducing yield point elongation were studied. Yield point elongations of leveled sheets were determined as a function of leveling, which is defined as the plastic fraction or the ratio of plastically deformed part in sheet thickness section to the whole thickness of the sheet. By adjusting this plastic fraction during leveling to more than 78%, yield point elongation in the leveled sheets was reduced so no fluting occurred during subsequent tangential bending. Stretcher strains can be avoided by leveling the sheet to an 84% plastic fraction condition.