• Title/Summary/Keyword: 저온 분사

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Characteristics of Ni-coated diamond/Metal Composite Coatings by Cold Spray Deposition (니켈 코팅된 다이아몬드/금속 복합재의 저온분사 코팅특성)

  • Jung, Dong-Jin;Kim, Hyung Jun;Lee, Kee-Ahn
    • Korean Journal of Metals and Materials
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    • v.47 no.9
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    • pp.550-557
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    • 2009
  • In this study, bronze or SUS304 powders blended with 10 wt.% diamond particles were used to prepare metal/diamond composite materials deposited by cold spraying. The effects of matrix metal, diamond partical size, and the thickness of the Ni coating on the diamond were studied on Al 6061 substrate. The results showed that the hardness of the metal/diamond composite coating layers was higher than that of the same composite materials when using the sintering method. The fraction of diamond content in the coated layer increased when the metal matrix was soft. When the size of the diamond particles was reduced, the fraction of the diamond particles increased. In addition, in the case of diamond with a thicker Ni-coated layer, the fracturing of diamonds was mitigated in the composite coating layers.

Effect of Exogenous Application of Salicylic Acid or Nitric Oxide on Chilling Tolerance and Disease Resistant in Pepper Seedlings (외생 살리실산과 일산화질소 처리가 고추묘의 저온 내성 및 병 저항성에 미치는 영향)

  • Park, Song-Yi;Kim, Heung-Tae;Oh, Myung-Min
    • Journal of Bio-Environment Control
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    • v.23 no.4
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    • pp.329-336
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    • 2014
  • As an abiotic stress, chilling stress is one of the major factors limiting plant growth and increasing susceptibility to pathogens. Therefore, enhancing stress tolerance in plants is an important strategy for their survival under unfavorable environmental conditions. The objective of this study was to determine the effects of the exogenous application of salicylic acid (SA) or nitric oxide (NO) on chilling tolerance in pepper seedlings. Pepper (Capsicum annuum L. 'kidaemanbal') seedlings were grown under normal growing conditions ($20/25^{\circ}C$, 15 hours photoperiod, $145{\pm}5{\mu}mol{\cdot}m^{-2}{\cdot}s^{-1}$, fluorescence lamps) for 23 days after transplanting. The solution (3 mL) of 1 mM SA and 0.3 mM NO with surfactant triton 0.1% were sprayed two times a week, respectively. Right after the completion of chemical application, seedlings were subjected to chilling condition at $4^{\circ}C$ for 6 hours under dark condition and then the seedlings were recovered at the normal growing conditions for 2 days. In order to assess plant tolerance against chilling stress, growth characteristics, chlorophyll fluorescence (Fv/Fm), and membrane permeability were determined after chilling stress imposition. Total phenolic concentration and antioxidant capacity were measured during the whole experimental period. Disease incidence for pepper bacterial spot and wilt was also analyzed. Pepper seedlings treated with SA or NO were maintained similar dry mass ratio, while the value in control increased caused by chilling stress suggesting relatively more water loss in control plants. Electrolyte leakage of pepper seedlings treated with SA or NO was lower than that of control 2 days after chilling treatment. Fv/Fm rapidly decreased after chilling stress in control while the value of SA or NO was maintained about 0.8. SA increased higher total phenolic concentration and antioxidant capacity than NO and control during chemical treatment. In addition, increase in total phenolic concentration was observed after chilling stress in control and NO treatment. SA had an effect on the reduction of bacterial wilt in pepper seedlings. The results from this study revealed that pre-treatment with SA or NO using foliar spray was effective in chilling tolerance and the reduction of disease incidence in pepper seedlings.

Lamination of Dielectric Layers by High Pressure Spray Coating for LTCC (고압 스프레이 코팅법에 의한 저온동시소성세라믹(LTCC) 유전체 층의 적층방법)

  • Lee, Jee-Hee;Kim, Young-Jin
    • Journal of the Microelectronics and Packaging Society
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    • v.13 no.3 s.40
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    • pp.33-38
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    • 2006
  • Aerosol slurry composed of dielectric materials, distilled water, and deflocculants was sprayed on the substrates, through a high-pressure spray gun as an aerosol. The coated layers were cofired together with $Al_{2}O_{3}$ substrates and green sheets on which the inner connectors were printed. Although the coating rate of coated layers strongly depended on slurry viscosity, spray shape, and the pressure of the spray gun, the coated density was not changed. Buried conductors were maintained as printed by high pressure spray coating method, because the pressing process was not used. At the optimum condition of air controller step 3-4 and slurry viscosity c.p 2000-4000, dense and uniform layers could be achieved. Comparing with conventional lamination process using green sheets, spray coating method enabled thin dielectric layers of $20{\sim}50{\mu}m$.

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Establishing HP/LP-EGR System and Founding Operating Strategy of Low Temperature Combustion Engine to Improve Fuel Consumption (연료소비율 개선을 위한 고압/저압 배기재순환 시스템 구축 및 저온연소 엔진의 운전전략 수립)

  • Shin, Seunghyup;Han, Youngdeok;Shim, Euijoon;Kim, Duksang
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.3
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    • pp.81-89
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    • 2014
  • This study researched on the effect of HP/LP-EGR system to improve fuel consumption of Low Temperature Combustion Engine. Firstly, low temperature combustion engine with HP/LP-EGR system was established using 6.0L wastegate turbocharger HDDI engine. And suppliable EGR rate of the engine was proven to be enough to realize stable low temperature combustion. Then, optimum operating strategy was founded to develop fuel consumption of the engine. Control parameters were HP/LP-EGR valve and IPCV(Intake Pressure Control Valve) duty. Experiments method was that characteristics of the engine were measured and analyzed according to HP/LP-EGR strategies while EGR rate was fixed. Operating range for the strategy were divided into three parts, low load for low temperature combustion, high load for conventional diesel combustion, and transient condition. Finally, with the above strategy of this study, BSFC of the engine was improved about 2% compared to the base engine, and emission level, NOx and PM, met Tier4Final emission regulation.

The Effect of Cetane Number on Exhaust Emissions in Low-temperature Diesel Combustion (저온 디젤 연소에서 세탄가가 배기가스 특성에 미치는 영향)

  • Han, Man-Bae
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.6
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    • pp.17-22
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    • 2011
  • This study is to investigate the effect of the cetane number in ultra low sulfur diesel fuel on combustion characteristics and exhaust emissions at 1500 rpm and 2.6bar BMEP in low-temperature diesel combustion with 1.9L common rail direct injection diesel engine. Low-temperature diesel combustion was achieved by adopting external high EGR rate with the strategic injection control without modification of engine components. Test fuels are ultra low sulfur diesel fuel (sulfur less than 12 ppm) with two cetane numbers (CN), i.e., CN30 and CN55. For the CN30 fuel, as a start of injection (SOI) timing is retarded, the duration of an ignition delay was decreased while still longer than $20^{\circ}CA$ for all the SOI timings. In the meanwhile, the CN55 fuel showed that an ignition delay was monotonically extended as an SOI timing is retarded but much shorter than that of the CN30 fuel. The duration of combustion for both fuels was increased as an SOI timing is retarded. For the SOI timing for the minimum BSFC, the CN30 produced nearly zero PM much less than the CN55, while keeping the level of NOx and the fuel consumption similar to the CN55 fuel. However, the CN30 produced more THC and CO than the CN55 fuel, which may come from the longer ignition delay of CN30 to make fuel and air over-mixed.

비활성 가스제너레이터 성능분석

  • 김수용
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1999.04a
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    • pp.14-14
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    • 1999
  • 비활성 가스제너레이터는 가스터빈 추진기관 및 기타 열기관을 이용하여 연소가 되지 않는 저온의 공기를 생산하는 기계장치를 말하며 이러한 저온의 비활성 기체를 화재 지역에 분사하는 경우 기존의 소방수를 이용한 화재 진압방식보다 매우 효율적으로 화재진압에 사용되어 질 수 있다. 일반적으로 민항기 등의 가스터빈 추진 기관에서 배기되는 기체내에는 터빈입구온도(TIT : Turbine Inlet Temperature)및 초과공기지수(Excess Air Coefficient)에 따라 다르게 나타나지만 TIT가 1500$^{\circ}$K인 경우 약 13-14%정도의 산소가 잔존하는 것으로 알려져 있다. 따라서 본 연구에서는 가스터빈 및 열교환 시스템 그리고 터빈 1단 등의 시스템 조합율을 통하여 대기 중의 기체의 온도를 영하 2$0^{\circ}C$ 및 산소함유량을 약 5%수준까지 낮춤으로서 이를 대형 화재 진압에 사용하기 위한 연구이다. 비활성 가스제너레이터에 사용하는 연료로는 Kerosene 및 CNG(Compressed Natural Gas)등이 사용될 수 있으며, 유량이 8.1kg/sec인 터보축 가스터빈 엔진을 사용하는 경우 18750㎥ 부피의 비활성기체를 생산하는데 Kerosene 연료가 약 1톤(200$ 이하)이 필요한 것으로 계산되며 이에 소요되는 시간도 약 52분에 지나지 않는 것으로 계산되었다. 만일 50kg/sec의 보다 큰 가스터빈 엔진을 사용하는 경우 약 9분 정도가 필요한 것으로 계산되었다. 사용되는 가스터빈은 압축비가 15, 열교환기의 효율이 $\varepsilon$=0. 그리고 최종 터빈 1단의 팽창비가 1.25가 적합한 것으로 계산된다. 연구 분석 결과 기술적 문제점으로는 배기 가스온도가 낮은데 따른 출구 부분의 Bearing, Sealing이 문제가 될 수 있다고 판단되며 배기 가스 자체에 대기 공기중에 함유되어 있던 습기가 얼어붙는(Icing화) 문제가 발생하기 때문에 배기가스의 Icing을 방지하기 위하여 압축기 끝단에서 공기를 추출하여 배기부분에 송출할 필요성이 있는 것으로 판단되었다. 출구가스의 기체 유동속도가 매우 빠르므로 (100-l10m.sec) 이를 완화하기 위한 디퓨저의 설계가 요구된다고 판단된다. 또 연소기 후방에 물을 주입하는 경우 열교환기 및 기타 부분품에 발생할 수 있는 부식 및 열교환 효율 저하도 간과할 수 없는 문제로 파악되었다. 이러한 기술적 문제가 적절히 해결되는 경우 비활성 가스 제너레이터는 민수용으로는 대형 빌딩, 산림, 유조선 등의 화재에 매우 적절히 사용되어 질 수 있을 뿐 아니라 군사적으로도 군사작전 중 및 공군 기지의 화재 그리고 지하벙커에 설치되어 있는 고급 첨단 군사 장비 등의 화재 뿐 아니라 대간첩작전 등에 효과적으로 활용될 수 있을 것으로 판단된다.

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A Study on Residual Stress Reduction Effect of Cold Spray Coating to Improve Stress Corrosion Cracking of Stainless Steel 304L and 316L Welds (STS304L 및 STS316L 용접부의 응력 부식 균열 개선을 위한 저온 분사 코팅의 잔류 응력 감소 효과에 대한 연구)

  • Kwang Yong Park;Deog Nam Shim;Jong Moon Ha;Sang Dong Lee;Sung Woo Cho
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.19 no.2
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    • pp.102-108
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    • 2023
  • A Chloride-induced stress corrosion cracking (CISCC) of austenite stainless steel in dry cask storage system (DCSS) can occur with extending service time than originally designed. Cold spray coating (CSC) not only form a very dense microstructure that can protect from corrosive environments, but also can generate compressive stress on the surface. This characteristic of CSC process is very helpful to increase the resistance for CISCC. CSC with several powders, such as 304L, 316L and Ni can be optimized to form very dense coating layer. In addition, the impact energy generated as the CSC powder collides with the surface of base metal at a speed of Mach 2 or more can remove the residual tensile stress of welding area and serve the compress stress. CSC layers include no oxidation and no contamination with under 0.2% porosity, which is enough to protect from the penetration of corrosive chloride. Therefore, the CSC coating layer can be accompanied by a function that can be disconnected from the corrosive environment and an effect of improving the residual stress that causes CISCC, so the canister's CISCC resistance can be increased.

Effect of EGR Rate on Combustion and Emission Characteristics in a Single-cylinder Direct Injection Diesel Engine with Common-rail (직접분사식 커먼레일 단기통 디젤엔진에서 EGR율에 따른 연소 및 배기특성)

  • Heo, Jeong-Yun;Cha, June-Pyo;Yoon, Seung-Hyun;Lee, Chang-Sik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.2
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    • pp.20-25
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    • 2011
  • The purpose of this work is an experimental investigation of combustion and emission characteristics in DI diesel engine applied high EGR rate as a method of low-temperature combustion. In order to analyze the effect of EGR rate variation, a single-cylinder DI diesel engine was operated under various EGR rate conditions. In addition, injection timing was variously controlled to investigate the effect of injection timing in DI diesel engine using the cooled-EGR system. The NOx emissions were decreased in accordance with the increase of EGR rate. On the contrary, soot emissions were generally increased under applied EGR conditions. However, soot emissions were decreased in a few injection timings under high EGR rate conditions. The EGR results show that the ignition delay were increased by decreased oxygen concentrations in combustion chamber under the high EGR rate.

Effect of Carrier Gases on the Microstructure and Properties of Ti Coating Layers Manufactured by Cold Spraying (저온 분사 공정으로 제조된 Ti 코팅층의 미세조직 및 물성에 미치는 송급 가스의 영향)

  • Lee, Myeong-Ju;Kim, Hyung-Jun;Oh, Ik-Hyun;Lee, Kee-Ahn
    • Journal of Powder Materials
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    • v.20 no.1
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    • pp.24-32
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    • 2013
  • The effect of carrier gases (He, $N_2$) on the properties of Ti coating layers were investigated to manufacture high-density Ti coating layers. Cold spray coating layers manufactured using He gas had denser and more homogenous structures than those using $N_2$ gas. The He gas coating layers showed porosity value of 0.02% and hardness value of Hv 229.1, indicating more excellent properties than the porosity and hardness of $N_2$ gas coating layers. Bond strengths were examined, and coating layers manufactured using He recorded a value of 74.3 MPa; those manufactured using $N_2$ gas had a value of 64.6 MPa. The aforementioned results were associated with the fact that, when coating layers were manufactured using He gas, the powder could be easily deposited because of its high particle impact velocity. When Ti coating layers were manufactured by the cold spray process, He carrier gas was more suitable than $N_2$ gas for manufacturing excellent coating layers.

외부 가압 공기 베어링으로 지지된 스핀들 시스템에서 축과 스러스트 베어링의 직각도 오차가 운전 정밀도에 미치는 영향

  • 고정석;조구환;김경웅
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1997.10a
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    • pp.129-134
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    • 1997
  • 현재 외부 가압 공기베어링이 사용되어지는 분야는 PCB 기판, 엔진의 연료분사노즐 등의 고속가공용 스핀들, 전자 기기, 광학 기기 등에 사용되는 초정밀 부품가공용 스핀들, 정밀 측정 기기, 의료 기기, 저온 팽창기등 상대운동을 하는 많은 분야에서 이용되고 있으며, 이들 분야의 고속화 및 고정밀화 추세에 따라 고속에서의 안정성과 높은 운전정밀도가 보장된 외부 가압 공기 베어링이 요구되고 있다. 정밀 스핀들 시스템에 공기베어링이 사용되는 이유는 윤활제인 공기의 압축성에 기인된 평균화효과로 인하여 어느 정도 형상오차가 존재하더라도 축의 회전 시 떨림 진폭이 흡수되어 높은 운전정밀도를 유지하며 운전이 가능하기 때문이다. 그러나, 공기의 압축성에 의한 평균화효과로 어느 정도의 떨림 진폭은 흡수되나 형상오차에 의한 떨림 진폭은 작은 크기라도 여전히 남아있게 된다. 따라서, 초정밀 가공 기기나 정밀 측정 기기 등 높은 운전정밀도가 요구되는 곳에 공기베어링이 사용될 경우에 있어서 형상오차는 운전정밀도에 영향을 미치는 중요한 인자가 된다. 본 연구에서는 각각 두 개의 오비 가압 공기 저널 및 스러스트 베어링으로 구성된 스핀들 시스템에 대한 축과 베어링의 직각도 오차가 운전정밀도에 미치는 영향에 대해 해석하고 결과를 고찰하여 스핀들 시스템에 있어서 형상 공차에 대한 기초 설계자료를 제시하고자 한다.

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