• Journal of the Korean Society for Precision Engineering
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• v.23 no.7 s.184
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• pp.101-107
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• 2006

Cold gas dynamic spray or cold spray is a novel manufacturing method for coatings. Cold spray is a high rate and direct material deposition process that utilizes the kinetic energy of particles sprayed at high velocity (300-1,200m/s). In this research, a technique to repair the damaged mold by cold spray deposition and mechanical machining was proposed. An aluminum 6061 mold with three-dimensional surface was fabricated, intentionally damaged and material-added by cold spray, and its original geometry was re-obtained successfully by Computer Numerical Control (CNC) machining. To investigate deformation of material caused by cold spray, deposition was conducted on thin aluminum plates ($100mm{\times}100mm{\times}3mm$). The average deformation of the plates was $205{\sim}290{\mu}m$ by Coordinate Measurement Machine (CMM). In addition, the cross section of deposited layer was analyzed by scanning electron microscopy (SEM). To compare variation of hardness, Vickers hardness was measured by micro-hardness tester.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.21 no.7
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• pp.692-698
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• 2020

This paper examines the effects of a multi-stage pilot split injection strategy on combustion and exhaust emission factors in a single-cylinder diesel engine. One analysis noted that in the single-injection condition, the maximum in-cylinder pressure and rate of heat release were highest. The pilot injection quantity was evenly divided, showing a tendency to decrease as the number of injections increased. In another injection condition, when the multi-stage pilot split injection strategy was applied, IMEP, engine torque, and combustion increased. The COV_IMEP was greatest with the lowest combustion efficiency. The combustion ability was poor. In a single injection condition, the O₂ concentration in the exhaust gas was the lowest and the CO₂ was the highest. When the multi-stage split injection strategy was applied, the low temperature combustion process proceeded, and the oxidation rate of CO₂ decreased while the emission level increased. In a single injection condition in which a locally rich mixture was formed, the HC emission level showed the highest results. A 55.6% reduction of NOx emission occurred under a three-stage pilot injection condition while conducting a multi-stage pilot split injection strategy.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.35 no.4
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• pp.371-377
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• 2011

The aim of this study is to investigate the effects of aromatics and T90 temperature for high cetane number (CN) of diesel fuels on combustion and exhaust emissions in low-temperature diesel combustion in a 1.9 L common rail direct injection diesel engine at 1500 rpm and 2.6 bar BMEP. Four sets of fuels with CN 55, aromatic content of 20% or 45% (vol. %), and T90 temperature of $270^{\circ}C$ or $340^{\circ}C$ were tested. Given engine operating conditions, all the fuels showed the same tendency of decrease of PM with an increase of an ignition delay time. At the same ignition delay time, the fuels with high T90 produced higher PM. At the same MFB50% location the amount of NOx was similar for all the fuels. Furthermore, at the same ignition delay time the amounts of THC and CO were similar as well for all the fuels. The amount of THC and CO increased with an extension of the ignition delay time mainly because of the increase of fuel-air over-mixing.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.34 no.12
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• pp.1121-1126
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• 2010

This study is to investigate the effects of aromatics and T90 for low cetane number (CN) fuels on combustion and exhaust emissions in low-temperature diesel combustion. We use a 1.9-L common rail direct injection diesel engine at 1500 rpm and 2.6 bar BMEP. Low temperature diesel combustion was achieved via a high external EGR rate and strategic injection control. The tested fuels four sets: the aromatic content was 20% (A20) or 45% (A45) and the T90 temperature was $270^{\circ}C$ (T270) or $340^{\circ}C$ (T340) with CN 30. Given the engine operating conditions, the T90 was the stronger factor on the ignition delay time, resulting in a longer ignition delay time for higher T90 fuels. All the fuels produced nearly zero PM because of the extension of the ignition delay time induced by the low cetane number. The aromatic content was the main factor that affected the NOx and the NOx increased with the aromatic content.

• Journal of Energy Engineering
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• v.3 no.1
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• pp.54-61
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• 1994

계단형태의 고온발생장치로서, 고온의 흐름을 형성하고 난류유동이 없이 일정한 혼합기류를 만들 수 있는 2단격막구조 충격파관 장치를 이용하여, 혼합을 동반하지 않는 분무의 착화과정에 관한 실험을 수행하였다. 본 실험에서는 충격파관 속에 하향으로 설치된 초음파 분무기에 의해 자유낙하 상태에 있는 예혼합 분무주를 만들어서 반사충격파에 의해 순간적으로 단열압축시켜서 착화 현상을 관찰하였다. 고온영역과 저온영역에서 얻어진 활성화에너지는 큰 차이가 나며 본 연구에서 얻은 착화지연의 실험결과는 통상의 분무착화 실험인 전기로법, 급속압축기법, 고온기류속에 연료를 분사하는 방법과 다른 현상을 보였다. 그 대표적인 결과에 대한 예로는 착화지연에 대한 압력 의존성과 연료분사율의 영향이 일반적인 분무의 결과에 비해 적게 나타났다.

• Transactions of the Korean Society of Automotive Engineers
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• v.17 no.4
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• pp.79-85
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• 2009

Low temperature combustion regime for the simultaneous reduction of nitrogen oxides ($NO_x$) and paticulate matter (PM) is demonstrated in single cylinder engine at various operating parameters, such as EGR rate, injection timing, EGR temperature, amount of fuel and swirl rate. Low temperature combustion is accomplished by high exhaust gas recirculation (EGR) rate in this study. Generally, the emission of $NO_x$ almost completely disappears and PM significantly increases in the first decreasing regime of oxygen concentration but after peaking about 10~12% oxygen concentration, PM then decreases regardless of fuel injection quantity. Low temperature combustion regime was extended by low EGR temperature, high injection pressure and low amount of fuel.

• Journal of ILASS-Korea
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• v.25 no.2
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• pp.74-80
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• 2020

The jet in crossflow is a spray method used in the various air-breathing engine. In order to understand the spray characteristics in various environments, many prior studies have been conducted. However, there is a lack of understanding of the low-temperature liquid spray characteristics below 273 K. With this in mind, we tried to enhance the knowledge of the low-temperature liquid spray characteristics by identifying the penetration height of low-temperature ethanol. The experiment was conducted under phase pressure, and 273 K of air and 293, 263, and 233 K of ethanol was used. Shadowgraphy was employed to measure the liquid penetration, and Otsu's method was used to analyze the penetration height. The heights tend to decrease as the temperature of the liquid jet decreases. A correlation for the penetration height in the experimental conditions was derived and presented.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 1999.10a
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• pp.1-1
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• 1999

2유체 동축인젝터(coaxial twin fluid injector)는 액체산소와 액체수소를 추진제로 사용하는 SSME(Space Shuttle Main Engine)이나 유럽의 Arian 5 Vulcain 엔진과 같은 저온추진제 엔진에 널리 사용되고 있다. 추진제를 미립화 시키는 장치로서 사용하는 다른 여러 형태의 인젝터에 비교할 때 저속의 액체산화제 주위에 고속의 가스연료가 분사됨으로서 발생되는 전단력에 의해 추진제가 미립화되는 특징을 가지며, 이러한 메카니즘은 매우 복잡하여 아직까지 정확히 규명되지 못하고 있는 실정이다.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2007.11a
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• pp.329-334
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• 2007

Various cooling techniques have been applied to the gas turbine blade in order to reduce heat load to the blade. On the blade surface, film cooling method is used and the accurate information of film cooling effectiveness should be evaluated in order to predict the exact temperature distribution in the blade. In this study, pressure sensitive paint (PSP) was used to measure the film cooling effectiveness on a flat plate. Results showed that PSP technique successfully evaluated the distribution of film cooling effectiveness. Three blowing ratios of 0.5, 1, and 2 were tested and the film cooling effectiveness near holes decreased as the blowing ratio increased, however, increased far downstream from the holes.

• Transactions of the Korean Society of Automotive Engineers
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• v.19 no.4
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• pp.16-23
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• 2011

Low temperature combustion is one of the advanced combustion technology in an internal combustion engine to reduce soot and nitrogen oxides simultaneously. In present experiment three kinds of injector were used to investigate the influence of injection angle and number of nozzle holes on the low temperature combustion in a heavy duty diesel engine. Low temperature diesel combustion is realized from the exhaust gas recirculation rate of 60%. Indicated mean effective pressure of low temperature combustion corresponds to the 70% level of conventional diesel engine combustion. Reduction of hydrocarbon and carbon monoxide, which are produced in low temperature combustion because of the low combustion temperature and a deficit of oxygen, was achieved by using various injector configuration. The result of experiment with $100^{\circ}$ injection angle and 8 holes showed that reductions in hydrocarbon and carbon monoxide could be achieved 58% and 27% respectively maintaining the 7% increased indicated mean effective pressure in low temperature diesel combustion compared with conventional injector.