• Title/Summary/Keyword: 저급탄 가스화

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Status and Plans on Low Emission Coal Energy (무공해 석탄에너지 현황 및 계획)

  • Jung, Heon
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.856-856
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    • 2009
  • 석유 및 천연가스를 대체하는 자원으로 석탄이 유망하다고 전망하고 있다. 미국에서는 6대 파괴력이 있는 기술로 청정석탄기술이 선정되었고, 한국에서도 15대 그린에너지 중 하나인 청정연료에 석탄전환기술이 포함되어 전략로드맵이 작성되고 있다. 국내에서 추진되고 있는 석탄기술은 석탄가스화를 기반으로 하고 있다. 석탄가스화는 고체연료인 석탄을 $1000^{\circ}C$ 이상의 고온에서 산소와 반응시켜 일산화탄소와 수소가 주성분인 합성가스로 전환하는 기술이다. 석탄을 가스화하면 석탄에 포함된 불순물을 쉽고 완벽하게 제거할 수 있으며 특히 CO2 제거를 값싸게 할 수 있어 청정화가 가능하다. 최근 고유가를 겪으면서 열량이 높은 고급탄의 확보가 어려워지면서 가격이 낮고 수급이 용이한 저급탄을 활용하는 기술의 수요가 발생되어 국내에서 기업을 중심으로 저급탄을 고효율로 가스화하는 기술 개발이 시도되고 있다. 정제된 석탄가스는 성분을 조절하여 촉매에 의해 메탄으로 전환시킬 수 있고, 이렇게 제조된 가스를 합성천연가스(SNG)라 한다. 값싼 저급탄을 사용하면 SNG를 천연가스보다 저렴하게 생산할 수 있다. 국내 기업이 SNG 제조 실증시설을 도입하고, 동시에 핵심기술인 SNG 합성반응공정을 개발하는 사업을 추진하고 있다. 석탄가스를 촉매반응에 의해 디젤 및 �F싸로 전환하는 석탄간접액화기술은 현재 남아공 Sasol사에서 상업적으로 운전되고 있는 기술이나 국내로의 기술이전이 거의 불가능하다. 철을 기반으로 하는 고유 촉매와 scale-up이 가능한 반응기가 핵심인 기술로 국내에서 세미-파일럿급 액화공정 기술개발이 진행중이다. 전세계적으로 석탄액화공장의 수요가 현재의 15만배럴/일에서 2030년 240만배럴/일로 증가한다고 예측된다. 따라서 200조원 이상의 플랜트 시장이 기대되며 국산 가스화, SNG 및 액화기술로 상당부분의 시장을 장악하고자 한다.

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A Study on Evaluating the Selection of Low Rank Coal Gasifier (저급탄 가스화기 선정 평가 연구)

  • KIM, CHEOLOONG;LIM, HO;KIM, RYANGGYOON;SONG, JUHUN;JEON, CHUNGHWAN
    • Journal of Hydrogen and New Energy
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    • v.26 no.6
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    • pp.567-580
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    • 2015
  • In order to select an optimum gasifier for specific low rank coal, evaluation elements were studied by analyzing characteristics of low rank coal compared with those of high rank coal and the effects of each gasifier type in accordance with the characteristics. And syngas composition calculation model was made on the basis of thermochemical equilibrium to quantify some of the evaluation elements. And then the suitable gasifier was selected for a kind of Indonesian low rank coal through this syngas composition calculation model and the evaluation elements of selecting gasifier.

Low Grade Coal-CO2 Catalytic Gasification Reaction for CO gas Synthesis (CO 합성을 위한 저급석탄-CO2 촉매 가스화 반응)

  • Lee, Ho Yong;Lee, Jong Dae
    • Journal of the Korean Applied Science and Technology
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    • v.33 no.3
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    • pp.466-473
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    • 2016
  • In this study, the experiments on optimal CO gas synthesis were conducted using low grade coal-$CO_2$ catalyst gasification reaction. The characteristics of generated CO gas were investigated using the chemical activation method of KOH, $K_2CO_3$, $Na_2CO_3$ catalysts with Kideco and Shewha coal. The preparation process has been optimized through the analysis of experimental variables such as ratio between activating chemical agents and coal, the flow rate of gas and reaction temperature during $CO_2$ conversion reaction. The produced CO gas was analysed by Gas Chromatography (GC). The 98.6% $CO_2$ conversion for Kideco coal mixed with 20 wt% $Na_2CO_3$ and 98.9% $CO_2$ conversion for Shenhua coal mixed with 20 wt% KOH were obtained at the conditions of $T=950^{\circ}C$ and $CO_2$ flow rate of 100 cc/min. Also, the low grade coal-$CO_2$ catalytic gasification reaction showed the CO selectivities(97.8 and 98.8 %) at the same feed ratio and reaction conditions.

A Theoretical Analysis on Volatile Matter Release from Different Coals Using CPD Model During a Coal Gasification (CPD 모델을 활용한 석탄 가스화 과정 중 탄종에 따른 휘발분 배출에 관한 이론해석연구)

  • Kim, Ryang-Gyoon;Lee, Byoung-Hwa;Jeon, Chung-Hwan;Chang, Young-June;Song, Ju-Hun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.33 no.12
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    • pp.1000-1006
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    • 2009
  • Integrated Coal Gasification Combined Cycle (IGCC) power plants have been developed to reduce carbon dioxide emissions and to increase the efficiency of electricity generation. A devolatilization process of entrained coal gasification is predicted by CPD model which could describe the devolatilization behavior of rapidly heated coal based on the chemical structure of the coal. This paper is intended to compare the mass release behavior of char, tar and gas(CO, $CO_2,\;H_2O,\;CH_4$) for three different coals. The influence of coal structure on gas evolution is examined over the pressure range of 10${\sim}$30atm.

Kinetic Studies of Pyrolysis and Char-$CO_2$ Gasification on Low Rank Coals (저급탄의 열분해 및 촤-$CO_2$ 가스화 반응의 속도론적 연구)

  • Kang, Suk-Hwan;Ryu, Jae-Hong;Park, Soo-Nam;Byun, Yong-Soo;Seo, Seok-Jung;Yun, Yong-Seung;Lee, Jin-Wook;Kim, Yong-Jeon;Kim, Joo-Hoe;Park, Sam-Ryong
    • Korean Chemical Engineering Research
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    • v.49 no.1
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    • pp.114-119
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    • 2011
  • Thermogravimetric analysis(TGA) was carried out for pyrolysis and char-$CO_2$ gasification of low rank Indonesian ABK coal and China lignite. The pyrolysis rate was successfully described by a two-step model adopting the modified Kissinger method. The shrinking core model, when applied to char-$CO_2$ gasification gave initial activation energy of 189.1 kJ/mol and 260.5 kJ/mol for the ABK coal and China lignite, respectively. Thus, the char-$CO_2$ gasification has been successfully simulated by the shrinking core model. In particular, the activation energy of char-$CO_2$ gasification calculated in this work is similar to the results on the anthracite coal, but considerable difference exists when other models or coal types are used.

Design and Test of Slag Tap Burner System for Prevention of Molten Slag Solidification in Coal Gasifier (석탄가스화기 용융슬랙의 고형화 방지를 위한 슬랙탭 버너시스템 설계 및 시험)

  • Chung, Seokwoo;Jung, Kijin;Lee, Sunki;Byun, Yongsu;Ra, Howon;Choi, Youngchan
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.11a
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    • pp.74.2-74.2
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    • 2011
  • 석탄가스화 기술은 고온, 고압 조건에서 석탄과 산소의 불완전연소 및 가스화 반응을 통해 일산화탄소(CO)와 수소($H_2$)가 주성분인 합성가스를 제조하여 이용하는 현실적인 에너지원의 확보를 위한 방법인 동시에 이산화탄소를 저감할 수 있는 기술이다. 석탄가스화기 공급되는 석탄은 산소와의 부분 산화, 수증기 및 $CO_2$와의 반응에 의하여 합성가스로 전환되는데, 일반적으로 슬래깅 방식 석탄가스화기의 정상운전 중에 가스화기 내부 온도는 $1,400{\sim}1,600^{\circ}C$ 정도의 고온이며, 운전압력은 20~60 기압으로 매우 고압 상태에서 운전이 이루어지는데, 공급되는 석탄 시료의 성분들 중 가연성 물질의 99% 이상이 합성가스로 전환되는 반면, 회분에 해당되는 무기물의 대부분은 용융 슬랙 형태로 가스화기의 벽을 타고 흘러내리다가 슬랙탭을 통해 하부의 냉각조로 떨어지면서 급냉이 이루어지게 된다. 그러므로, 석탄가스화기 정상운전중 슬랙탭 주변의 온도를 고온으로 유지함으로써 용융슬랙의 고형화를 방지하는 것은 석탄가스화기의 안정적인 연속운전을 위하여 중요한 기술 중의 하나라고 할 수 있다. 따라서, 본 연구에서는 저급탄 가스화를 위한 1 톤/일급 고온, 고압 습식 석탄가스화기의 정상운전중 슬랙탭 부근에서 용융슬랙의 고형화를 방지하기 위한 슬랙탭 버너시스템의 설계를 진행하였으며, 안정적인 운전조건 도출을 위하여 보조연료(CNG)와 산소의 공급비율에 따른 화염특성 시험을 진행하였다.

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Kinetic study on Low-rank Coal Including K2CO3, Na2CO3, CaCO3 and Dolomite Gasification under CO2 Atmosphere (이산화탄소 분위기에서 K2CO3, Na2CO3, CaCO3 및 Dolomite가 첨가된 저급탄의 가스화에 대한 반응특성연구)

  • Hwang, Soon Choel;Kim, Sang Kyum;Park, Ji Yun;Lee, Do Kyun;Lee, Si Hyun;Rhee, Young Woo
    • Clean Technology
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    • v.20 no.1
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    • pp.64-71
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    • 2014
  • We have investigated the effects of various additives on Eco coal gasification under $CO_2$ atmosphere. The temperature ranges from $750{\sim}900^{\circ}C$ and the gasification experimental was carried out with Eco coal adding 7 wt% $K_2CO_3$, $Na_2CO_3$, $CaCO_3$, Dolomite, and non-additive under $N_2$ and $CO_2$ gas mixture. At $850^{\circ}C$, we observed that the reaction rate increased when the concentration of $CO_2$ increased. However, we also observed that the increment of reaction rate was small at more than 70% of the concentration of $CO_2$. The additives activity was ranked as 7 wt% $Na_2CO_3$ > 7 wt% $K_2CO_3$ > non-additive > 7 wt% Dolomite > 7 wt% $CaCO_3$ at $850^{\circ}C$. At the temperatures of $750^{\circ}C$, $800^{\circ}C$, $850^{\circ}C$, and $900^{\circ}C$, when the temperature increased, the gasification rate increased. The gasification was suitably described by the volumetric reaction model. Using volumetric reaction model, the activation energy of Eco coal including 7 wt% $Na_2CO_3$ gasification was 83 kJ/mol, which was the lowest value among all the alkaline additives.

Kinetic Studies of CO2 Gasification by Non-isothermal Method on Fly Ash Char (비등온법에 의한 비산재 촤의 CO2 가스화 특성)

  • Kang, Suk-Hwan;Ryu, Jae-Hong;Lee, Jin-Wook;Yun, Yongseung;Kim, Gyoo Tae;Kim, Yongjeon
    • Korean Chemical Engineering Research
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    • v.51 no.4
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    • pp.493-499
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    • 2013
  • For the purpose of utilizing fly ash from gasification of low rank coal, we performed the series of experiments such as pyrolysis and char-$CO_2$ gasification on fly ash by using the thermogravimetric analyzer (TGA) at non-isothermal heating conditions (10, 20 and $30^{\circ}C/min$). Pyrolysis rate has been analyzed by Kissinger method as a first order, the reliability of the model was lower because of the low content of volatile matter contained in the fly ash. The experimental results for the fly ash char-$CO_2$ gasification were analyzed by the shrinking core model, homogeneous model and random pore model and then were compared with them for the coal char-$CO_2$ gasification. The fly ash char (LG coal) with low-carbon has been successfully simulated by the homogeneous model as an activation energy of 200.8 kJ/mol. In particular, the fly ash char of KPU coal with high-carbon has been successfully described by the random pore model with the activation energy of 198.3 kJ/mol and was similar to the behavior for the $CO_2$ gasification of the coal char. As a result, the activation energy for the $CO_2$ gasification of two fly ash chars don't show a large difference, but we can confirm that the models for their $CO_2$ gasification depend on the amount of fixed carbon.

The Newest Technology Development and Commercialization Status of Coal Gasification (석탄가스화 기술의 최신 개발 동향 및 상업화 현황)

  • Lee, Jin-Wook;Yun, Yongseung;Kang, Won-seok
    • Journal of Energy Engineering
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    • v.24 no.3
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    • pp.150-163
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    • 2015
  • Gasification technology is one of the representative next-generation fossil fuel utilization technologies, converting low grade fossil fuels such as coal, heavy residue oil, pet-coke into highly clean and efficient energy sources. Accordingly, related market demand for gasification technology is ever increasing steadily and rapidly. A few years ago, conventional pulverized coal utilization technology had an edge over the gasification technology but the most significant technical barrier of limited capacity and availability has been largely overcome nowadays. Futhermore, it will be more competitive in the future with the advancement of related technologies such as gas turbine, ion transfer membrane and so on. China has recently completed a commercialization-capable large-scale coal gasification technology for its domestic market expansion and foreign export, rapidly becoming a newcomer in the field and competing with existing US and EU technical leadership at comparable terms. Techno-economic aspect deserves intensive attention and steady R&D efforts need to continue in organized, considering that gasification technology is quite attractive combined with $CO_2$ capture process and coal to SNG plant is economically viable in Korea where natural gas is very expensive. In the present paper, recent technology development and commercialization trend of many leading companies with coal gasification expertise have been reviewed with significant portion of literature cited from the recently held '2014 Gasification Technology Conference'.

Corrosion of castable refractory in H2O/N2/H2S mixed gas at 900℃ (H2O/N2/H2S 혼합가스 분위기 900℃에서 캐스타블 내화물의 부식)

  • Shin, Min;Yoon, Jong-Won;Kim, Chang-Sam
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.27 no.2
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    • pp.99-104
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    • 2017
  • Refractories used in low-rank coal gasification reactors are usually exposed in a highly corrosive $H_2S$ gas at less than $1000^{\circ}C$, and their mechanical properties such as erosion resistance and fracture strength decline with the exposure time. However, the cause of the degradation of the mechanical properties has little reported yet. In this paper, two kinds of castable refractories with different refractoriness had been exposed in a $H_2O/N_2/H_2S$ mixed gas with high $H_2S$ content for 100 hours at $900^{\circ}C$, and the changes of microstructure, crystalline phases and erosion resistance were compared before and after the corrosion test. The weight of the refractories decreases due to the elution of silica in the specimens after the corrosion test. The capillary porosities of the samples are reduced, but the erosion resistance of the samples is fatally weakened after the corrosion test. There also are changes in constituent phases; dmitryivanovite ($CaAl_2O_4$) and amorphous silica ($SiO_2$) disappear, and gypsum ($CaSO_4{\cdot}2H_2OS$) and kaolinite ($Al_2Si_2O_5(OH)_4$) newly appear after the corrosion test. It is obvious that the phase change from dmitryivanovite that works as a binding agent in the castable refractory to gypsum is the main reason of the degradation of the erosion resistance, because the mechanical properties of gypsum are much poorer than those of dmitryivanovite.