• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2007.04a
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• pp.148-151
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• 2007

We made two injectors that were equal to all design except for existence or nonexistence of swirl chamber of fuel part, because we want to find cooling characteristics at the injector face according to existence or non existence of swirl chamber of fuel part. And we set regenerative cooling channel in injector face for protecting injector face for prolonged combustion time. Two injectors were performed hot firing test, and then we compared cooling characteristics of two injectors. Also we compared O/F ratio effects on cooling characteristics and combustion characteristics.

• Journal of the Korean Society of Propulsion Engineers
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• v.8 no.3
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• pp.1-9
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• 2004

We conducted the firing test with the regenerative cooling LRE and calculated the heat flux from measured coolant temperature, that was compared with the heat flux predicted by previously developed numerical analysis method. The difference between the measured heat flux and the numerical calculation value was within nine percents. Therefore, developed numerical analysis method can be applied to the design/fabrication of a real LRE system. and, it was investigated that combustion pressure and mixture ratio have an Influence on the heat flux with a constant relation.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2007.11a
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• pp.114-118
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• 2007

Design and fabrication of a 30-tonf-class full-scale regenerative cooling combustion chamber of a liquid rocket engine for a ground hot firing test are described. It has chamber pressure of 60 bar and nozzle expansion ration of 12 and manufactured to have a single welded structure of· the mixing head and the chamber. The material of the mixing head is STS316L which has excellent mechanical property in cryogenic condition. The chamber comprise of the cylinder, nozzle throat, and 1st/2nd nozzle parts. The material of the inner jacket is copper alloy/STS329J1/STS316L and that of the outer jacket is STS329J1. The components of· the combustor were manufactured by mechanical processing including lathing, milling, MCT, rolling and pressing. The machined components were integrated to a single body by means of general welding, electron beam welding(EBW), and brazing.

• Journal of the Korean Society of Propulsion Engineers
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• v.17 no.3
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• pp.67-75
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• 2013

The numerical analysis for the verification of preburner's cooling characteristics applying to kerosene-LOx rocket engine has been fulfilled. The distribution of combustion gas properties in primary combustion zone was calculated by the mixture ratio based on head injector arrangement, the properties of oxygen flowing in wall channels as coolant were applied under real-gas conditions, and multi-phase mixing model was employed to calculate the mixing process of primary combustion zone with liquid oxygen which was used for wall cooling. The results of numerical analysis were compared with the experimental results, hence thermo-physical properties in cooling channels and a combustor could be quantitatively identified.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.36 no.11
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• pp.1087-1093
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• 2008

Regenerative cooling passage to guarantee the thermal survivability in high performance rocket engine combustors could have complex configurations of the branching/merging of channels and flow turning, etc. By applying the classical hydraulic coefficients which can be found in the literature according to the flow conditions, hydraulic characteristics in regenerative cooling passages can be obtained effectively through dividing the pressure loss into friction loss and local resistance loss. Satisfactory agreement has been obtained by comparing the present results with experimental measurement of water flow test. In addition, the present results were in good agreement with CFD results when the actual coolant, kerosene was used. Therefore, the application of the present method is expected to be useful to design regeneratively cooled combustors.

• Journal of the Korean Society of Propulsion Engineers
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• v.14 no.5
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• pp.8-14
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• 2010

For the development of a liquid rocket engine, hot-firing tests of a regeneratively cooled thrust chamber were performed at chamber pressures of approximately 30 and 60 bars. In the paper, pressure fluctuation data, which were obtained from the dynamic pressure transducers installed in propellant manifolds and combustion chamber, were analyzed. Compared to the data at chamber pressure of 60 bar, the results at chamber pressure of 30 bar showed low-frequency oscillations around 150 Hz in the combustion chamber. The low-frequency waves in the combustion chamber were coupled with those in the manifolds. However, the RMS values of the chamber pressure fluctuations at chamber pressure of 30 bar were only 0.8% of the chamber pressures. Thus, it can be inferred that the thrust chamber operates in the stability boundary even at low chamber pressure.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2006.11a
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• pp.163-168
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• 2006

The combustion performance tests of a 30 tonf-class full-scale combustion chamber performed with kerosene as a coolant were described. The combustion chamber has chamber pressure of 53bara and propellant flow mass rate of 90kg/s. Since it was first firing test for 30tonf-class combustion chamber using kerosene cooling, kerosene coolant mass flow rate of 32kg/s which correspond to 120% of design mass flow rate were performed. Then, the firing test with kerosene mass flow rate of 25kg/s were successfully performed. The test results are described and the results showed that the kerosene cooling performance of this combustion chamber is sufficient and the firing test with regenerative cooling is feasible.

• Journal of the Korean Society of Propulsion Engineers
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• v.18 no.6
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• pp.88-95
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• 2014

Spinning process to inner wall has been applied for reducing the weight of regenerative cooling chamber of liquid propellent rocket engine. The fractures of the blanks of cylinder part and nozzle throat part have been observed during spinning processes. In order to overcome the problem, the mandrel and the blank shape have been modified, and the inner wall was successfully manufactured through the modifications. The manufactured spinning prototype of nozzle throat part was successfully bulged without cracking and necking, and it was confirmed to secure sufficient formability necessary for fabricating thrust chamber.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2003.10a
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• pp.53-56
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• 2003

This paper describes the general design procedure of cooling system for liquid rocket engine(LRE). From this design logic, cooling channels are designed and fabricated. The measured heat flux from firing test is similar to the heat flux predicted by design logic. Therefore, the proposed design procedure of cooling channel can be applied to real LRE system. Also the result of firing test indicates that combustion pressure and mixture ratio have an influence on the heat flux to be produced in combustion chamber.

• Journal of the Korean Society of Propulsion Engineers
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• v.20 no.4
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• pp.94-103
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• 2016

A regeneratively-cooled channel in a liquid rocket engine is used to effectively cool a combustion chamber inner wall from hot combustion gas, and the heat transfer/pressure loss characteristics should be predicted in advance to design cooling channels. In the present research, five cooling channels with different geometric dimensions were designed and the channels were respectively manufactured using cutter and endmill. By changing coolant velocity and downstream pressure, the effects of manufacturing method, channel shape, and flow condition on pressure losses were experimentally investigated and the results were compared with the analytical results. At same channel shape and flow condition, the pressure loss in the channel machined by the cutter was lower than that by the endmill. It was also found that the pressure loss ratio between the experimental result and the analytical data changed with the channel shape and flow condition.