• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.37 no.12
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• pp.1201-1208
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• 2009

Dome stretching tests and tension tests were performed to evaluate the formability of a copper alloy used for manufacturing the regenerative cooling chamber. The test specimens were prepared to investigate the effect of heat treatment and direction of specimens on the formability. The test results show that forming limit values are increased by the heat treatment of the material but the variation of the forming limit values by manufacturing direction is negligible compared to the heat treatment effect, and forming limit values are also different according to the test methods. These results indicate that the high temperature heat treatment of the material before bulging is a very important process to deform the inner cylindrical structure of the regenerative cooling chamber into a nozzle shape by the bulging process without necking or fracture and the test methods also have a great effect on a evaluation of the formability. The forming limit diagram obtained in this study would be utilized to the design of regenerative cooling chamber nozzles.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• v.y2005m4
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• pp.305-308
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• 2005

This paper presents a fabrication of a full-stale combustion chamber of a liquid rocket engine for a ground hot firing test. Engine drawings for manufacturing were prepared after conceptual and detail designs. The combustor is composed of a head and a chamber. SUS316L is used for materials of the head because of the good quality in low temperature. Inner materials of the ablative cooling chamber is silica/phenolic and outer case materials is the SUS316L. Materials of the regenerative cooling chamber are C18200 and SUS316L. After lathe, general milling and MCT machinings, components were finished by electrolytic polishing. A brazing method was applied for bonding the injectors and the injector plate, the regenerative cooling chamber because of structure configurations.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.33 no.12
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• pp.109-116
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• 2005

Elastic-plastic structural analysis for regenerative cooling chamber of liquid rocket thrust chamber is performed. Uniaxial tension test is also conducted for the copper alloy in order to get material data necessary for the structure analysis. The results of uniaxial tension test reveal that copper alloy become ductile after brazing process and flow stress becomes lower as temperature becomes higher. As a result of structural analysis using the material data, the deformation of cooling channel is more increased by thermal load than by internal pressure of cooling fluid. Therefore, the results of analysis show that structural stability and cooling performance of combustion thrust chamber which is designed to endure mechanical load and minimized a channel thickness are improved by decreased thermal load as possible.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2007.04a
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• pp.148-151
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• 2007

We made two injectors that were equal to all design except for existence or nonexistence of swirl chamber of fuel part, because we want to find cooling characteristics at the injector face according to existence or non existence of swirl chamber of fuel part. And we set regenerative cooling channel in injector face for protecting injector face for prolonged combustion time. Two injectors were performed hot firing test, and then we compared cooling characteristics of two injectors. Also we compared O/F ratio effects on cooling characteristics and combustion characteristics.

• Aerospace Engineering and Technology
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• v.9 no.2
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• pp.90-97
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• 2010

A study about the fatigue life of copper alloy which is used in inner jacket of regenerative cooling chamber of liquid rocket engine has been performed. Mechanical properties of the material and fatigue life have been taken from tensile tests and low-cycle fatigue tests at room temperature and several elevated temperatures. Original universal slopes method, modified universal slopes method, Mitchell's method, Baumel and Seeger's method, and Ong's method have been used for predicting the fatigue data. It was found that the novel life prediction method should be developed for the copper alloys since almost all data have not been predicted well with the widely used methods.

• Proceedings of the Korean Society for Agricultural Machinery Conference
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• 2002.07a
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• pp.195-201
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• 2002

입고ㆍ예냉ㆍ출고까지 전 공정을 자동화하고 진공압력을 작물의 품온에 따라 능동적으로 제어할 수 있고 진공챔버내에 콜드트랩을 설치하여 냉각효율을 향상시킨 진공예냉장치를 개발하여 고랭지 배추와 느타리버섯, 상추를 대상으로 예냉성능을 평가하고 예냉이 이들 작물에 미치는 영향을 분석하였다. 가. 새로 개발된 진공식 예냉장치는 공급컨베이어, 좌우 자동 슬라이딩 문, 이송컨베이어, 진공챔버, 진공펌프 콜드트랩, 냉동기로 구성되어 있다. 팔레트를 공급컨베이어에 올려놓고 작동을 시작하면, 입구문이 열리고 팔레트가 진공챔버내로 이송되면, 진공펌프에 의해 진공챔버내의 압력을 떨어뜨리고, 콜드트랩과 냉동기가 작동되어 예냉이 시작된다. 예냉이 완료되면 출구문이 열리고 이송컨베이어가 역회전하여 밖으로 배출되도록 되어있다. 나. 제작된 예냉장치의 예냉성능을 평가하기 위하여 느타리버섯, 고랭지 배추, 상추를 대상으로 냉각속도, 냉각균일도, 예냉후 저장중 품질변화시험을 실시하였다. 다. 시험결과 냉각소요시간은 느타리버섯의 경우 초기품온 15.2$^{\circ}C$에서 $1.5^{\circ}C$까지 냉각시키는데 24분, 고랭지배추는 13.5$^{\circ}C$에서 3.7$^{\circ}C$까지 냉각시키는데 18분, 상추는 13.4$^{\circ}C$에서 2.$0^{\circ}C$까지 냉각시키는데 24분 소요되었다. 평균냉각속도는 느타리버섯이 34.3$^{\circ}C$/h, 고랭지배추 32.6$^{\circ}C$/h, 상추 28.5$^{\circ}C$/h로 나타났다. 라. 또한 각층간의 냉각균일도를 알아보기 위하여 포장상자내에서 표면 품온과 내부품온변화를 조사한 결과 차이가 거의 없어 균일한 냉각이 가능하였다.생기 양단의 온도차는 높게 나타났고, 재생기 양단의 압력 차는 낮게 나타났다. 재생기 축열재로서 철망-철선을 사용할 경우 철선-철망 ø1.2-150이 전열 표면적은 작으나 재생기 양단의 온도차가 가장 큰 것으로 나타났으며 재생기 양단의 압력 차는 가장 낮게 나타나 공시 철망- 철선 혼합 축열재중 가장 우수함을 알 수 있다. 4. 철망사이에 철선을 삽입한 축열재의 경우, 철망사이에 삽입한 철선의 직경이 큰 것이 철선의 직경이 작은 것보다 재생기의 양단의 온도차가 높게 나타났고 재생기 양단의 압력차는 작게 나타났다. 그러므로 철망사이에 철선을 삽입한 것 중 성능이 우수한 것은 150-ø2. 0-150으로 나타났다. 5. 실험한 재생기 축열재들 중에서 성능이 우수한 것들을 비교한 결과, 복합 철선 ø1.2-1 50이 가장 성능이 좋은 것으로 나타났다.적외선.열풍 복합건조방법이 높게 나타나 이것은 곡물 표면에 원적외선 방사에의한 복사열이 전달되어 열장해를 받았기 때문으로 판단되며, 금후 더 연구하여 적정 열풍온도 및 방사체 크기를 구명해야 할 것이다.으로 보여진다 따라서 옻나무 유래 F는 포유동물의 생식기능에 중요하게 작용하는 것으로 사료된다.된다.정량 분석한 결과이다. 시편의 조성은 33.6 at% U, 66.4 at% O의 결과를 얻었다. 산화물 핵연료의 표면 관찰 및 정량 분석 시험시 시편 표면을 전도성 물질로 증착시키지 않고, Silver Paint 에 시편을 접착하는 방법으로도 만족한 시험 결과를 얻을 수 있었다.째, 회복기 중에 일어나는 입자들의 유입은 자기폭풍의 지속시간을 연장시키는 경향을 보이며 큰 자기폭풍일수록 현저했다. 주상에서 관측된 이러한 특성은 서브스톰 확장기 활동이 자기폭풍의 발달과 밀접한 관계가 있음을 시사한다.se that were all low in two aspects, named "the Nonsignificant group". And th

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2006.05a
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• pp.151-155
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• 2006

Elastic-viscoplastic structural analysis is performed for regenerative cooling chamber of liquid rocket thrust chamber using Bodner-Partom visco-plastic model. Strain rate test was also conducted for a copper alloy at various temperatures in order to get material constants of visco-plastic model used in the structural analysis. Material constants of visco-plastic model were obtained from strain rate test results and visco-plsstic model was incorporated into finite element program, Marc, by means of user subroutine. The structural analysis results indicate that the deformation of cooling channel is mostly caused by thermal loading rather than pressure loading and confirmed structural stability of the cooling channel under operating condition.

• Journal of the Korean Society of Propulsion Engineers
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• v.10 no.4
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• pp.69-76
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• 2006

Elastic-viscoplastic structural analysis has been performed for regenerative cooling chamber of liquid rocket thrust chamber using Bodner-Partom visco-plastic model. Strain rate test was conducted for a copper alloy at various temperatures in order to get material constants of visco-plastic model used in the structural analysis. Material constants of visco-plastic model were obtained from strain rate test results and visco-plastic model was incorporated into finite element program, Marc, by means of a user subroutine. The structural analysis results indicated that the deformation of cooling channel is mostly caused by thermal loading rather than pressure loading and confirmed structural stability of the cooling channel under the operating condition.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2009.11a
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• pp.421-425
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• 2009

A study has been performed to investigate the thermo-mechanical effects of thermal barrier coating on liquid rocket regenerative cooling chamber using finite element analysis. Two kinds of thermal barrier coatings were studied on the same loading condition: first, NiCrAlY-$ZrO_2$, coating which is currently applied to the developing combustion chamber and second, Ni-Cr coating which might be applied in the future. Analysis results showed that NiCrAlY-$ZrO_2$ coating has better decreasing effect of temperature than the Ni-Cr coating. As a results, temperature and deformation of the cooling channel in the NiCrAlY-$ZrO_2$ coating were also less than those of the Ni-Cr coating. The Ni-Cr coating has no effect on a structural stability of the outer jacket but the NiCrAlY-$ZrO_2$ coating reduced the effective stress of the outer jacket and enhanced the structural stability of the chamber.

• Proceedings of the KSME Conference
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• 2007.05a
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• pp.802-807
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• 2007

Elastic-plastic structural analysis for regenerative cooling chamber of gas generator was performed. Uniaxial tension test was also conducted for STS316L at room and high temperature conditions to get the material data necessary for the structural analysis of the chamber which is operated under thermal load and high internal pressure. Physical properties including thermal conductivity, specific heat and thermal expansion data were also measured. The structural analysis for four different types of regenerative cooling chamber of gas generator revealed that increased cooling performance decreases the thermal load and strain of the cooling channel. The results propose that in order for the regenerative cooling gas generator chamber to have high structural stability with endurance to high mechanical and thermal loads, it is important for the chamber to be designed to have high cooling performance.