• Title/Summary/Keyword: 재료물성시험

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소형펀치시험에서 인장물성변화에 의한 시편의 변형거동과 하중-변위곡선에의 영향

  • 이재봉;박재학;김민철;이봉상
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 2003.05a
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    • pp.147-152
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    • 2003
  • 원자로 압력용기 저합금강들은 원자로 가동 중 중성자 조사에 의해 재질열화 (material degradation)가 발생한다. 그러므로 계속적인 재질열화의 평가는 발전소의 수명을 예측, 평가하기 위해서 매우 중요하다. 그러나 표준시편을 이용한 인장시험, 충격시험 및 파괴인성 시험법 등은 조사시편의 크기 및 수량에 제한이 따르고, 높은 방사능으로 인해 시험편의 취급에도 제약을 받게 된다. 따라서 소형시편을 이용한 재료의 손상평가기술의 필요성이 부각되었고, 소형펀치시험(small punch test, SP test)은 그 중 하나의 유용한 시험 방법이다.(중략)

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레이저 용접에 따른 재료의 물성 평가

  • Song, Hyeon-Su;Kim, Gyeong-Jong;Hwang, Hyeon-Tae;Kim, Tae-Gyeong
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2009.05a
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    • pp.41.2-41.2
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    • 2009
  • 최근 자동차 시장에서는 레이저 열처리에 대한 관심이 집중되고 있다. 이는 현재까지 사용되어 왔던 점용접에 비해 이음부 형상에 제한이 적고 자유도가 높으며 짧은 시간내에 용접을 마쳐 열변형의 문제가 적기 때문이다. 이러한 이점 때문에 자동차 시장의 기술개발 동향이 차체 부품의 경량화와 원가절감을 위한 신기술 개발로 레이저 가공 기술을 접목시키고 있으며 이러한 신공정 개발은 지속적으로 확대되어 가고 있는 추세이다. 본 실험에서는 차체 접합을 위하여 신기술로 대두 되고 있는 레이저 용접법으로 박판을 접합하였다. 실험 조건은 동일한 재료 두 판을 합쳐 전력량을 변화시켰으며, 전력량의 한 조건을 잡아 용접 속도에 변화를 주었다. 용접 샘플의 물성을 평가하기 위하여 제품 내부의 구조를 비파괴 시험법을 통하여 분석하여 내부적 결함 및 내부 구조를 관찰하고, 열영향부 및 용접부 내부의 조직을 관찰하여 신기술에 대해 재료적 물성을 평가하고자 한다. 평가방법은 산업용 단층 촬영기(CT X-RAY)를 이용하여 재료를 파괴하지 않고 용접상태에 따른 내부구조를 분석하였으며, 용접부, 열영향부 그리고 모재 부분에 대해 경도를 측정하여 용접조건에 따른 경도양상을 관찰하였다. 또한 부위별로 조직을 관찰하여 재료 내부의 상을 관찰하였다.

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Fracture Properties and Microstructural Characteristics of Rock (암석의 파괴역학적 특성과 미세구조에 관한 연구)

  • Baek, Hwan-Jo
    • Journal of Industrial Technology
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    • v.16
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    • pp.267-275
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    • 1996
  • 금속과 같은 균질한 재료의 균열파괴의 특성을 설명하기 위하여 도입된 파괴역학의 이론들은 1960년대 이후 콘크리트나 암석 등에 대하여 적용되기 시작하였다. 파괴인성계수(fracture toughness)는 균열의 성장에 대한 재료의 저항을 나타낸다. 그러나, 암석의 파괴역학적 특성은 암석이 갖는 불균질성이나 비등방성에 의하여 영향을 받는다. 즉, 암석의 파괴역학적 특성의 측정은 시험편의 크기나 초기균열의 길이, 시험편의 형상 등에 의하여 측정자료의 분산이 심하며 따라서 다른 기본 물성들의 경우에서와 마찬가지로 일정한 시험기준의 도입이 요구되었다. 1988년에 국제암반공학회(ISRM)에서 제시한 표준시험방법은 시험편의 제작이나 시험방법에 있어서 복잡한 과정을 요구하고 있다. 본 논문에서는 표준시험방법에서 사용되는 시험편의 형태에 비하여 비교적 간단한 시험방법들에 의하여 얻어진 파괴적인성계수들을 서로 비교하여 제시하고 시험편의 크기와 기타 시험조건에 따른 파괴인성계수 측정치의 변화를 나타내고 있다. 또한, 암석에 포함되어있는 자연균열들의 특성과 파괴역학실험 중 유발되는 인공균열들의 형태를 비교하여 실험실에서 얻은 파괴역학적 계수들의 현장적용에 대한 문제점들을 지적하고 있다.

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A Statistical Study of Effective Properties due to Fiber Tow Misalignment and Thickness Change for Plain Weave Textile Composites (섬유다발 배열 및 적층수에 따른 평직복합재료 등가물성치의 변화에 관한 통계적 연구)

  • 우경식;서영욱
    • Composites Research
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    • v.13 no.6
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    • pp.63-72
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    • 2000
  • In this paper, statistical treatments of effective properties for plain weave textile composites were presented. Configurations up to 32 layers with varied stacking phase shifts were considered. Effective properties were calculated by numerical simulation in which uni-axial tensile and shear load were applied at unit cell. Sample analysis was utilized to consider the inherent randomness in the phase shift and the results were treated statistically. It was found that effective properties were dependent on stacking phase shifts for thin plain weave textile composites. The distribution of $E_{xx}$ and $V_{xy}$ were skewed and the range of possible values was relatively large. As the number of layers increased, however, the distribution width became narrower and mean values converged. In contrast, $G_{xy}$ was not affected by phase shifts and thickness changes.

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Application of Continuous Indentation Technique for Reliability Evaluation in Power Plant Facilities (발전설비 주요배관 신뢰도 확보를 위한 연속압입시험 적용)

  • Park, Sang-Ki;Ahn, Yeon-Shik;Jung, Gye-Jo;Cho, Yong-Sang;Choi, Yeol
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.2
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    • pp.158-162
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    • 2004
  • Reliability of welded structures in power plant facilities is very important, and their reliability evaluation requires exact materials properties. But, the conventional PQR (Procedure Qualification Record) can hardly reflect the real material properties in the field because the test is only done on specimens with simulated welding. Therefore, a continuous indentation technique is proposed in this study for simple and non-destructive testing of in-field structures. This test measures the indentation load-depth curve during indentation and analyzes the mechanical properties such as the yield strength, tensile strength and work hardening index. This technique has been applied to evaluate the tensile properties of the weldment in the main steam pipe and hot reheater pipe in power plants under construction and in operation.

Physical Properties of Polymer Composite Recycling Recycled Aggregate (순환골재를 재활용한 폴리머 복합재료의 물성)

  • Hwang, Eui-Hwan;Jeon, Jong-Ki
    • Applied Chemistry for Engineering
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    • v.20 no.1
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    • pp.67-74
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    • 2009
  • Nowadays, recycling of recycled aggregates from the waste concrete is seriously demanded for the protection of environment and the shortage of aggregates owing to the large scale construction project. In this study, for the development of polymer composite recycling recycled aggregates from the waste concrete, twenty five specimens of the polymer composite were prepared with the five levels of replacement ratios of recycled aggregates (0, 25, 50, 75, 100%) and polymer-cement ratios (0,5, 10, 15, 20%), respectively. For the evaluation of the performance of polymer composite specimens, various physical properties such as compressive and flexural strengths, water absorption, hot water resistance, total pore volume and porosity were investigated. As a result, physical properties of polymer composite were remarkably improved with an increase of polymer cement ratios, but greatly decreased with the replacement ratios of recycled aggregates.

Construction of Correlation between Basic Soil Properties and Deformation Modulus of Trackbed Soils Based on Laboratory and Field Mechanical Tests (역학적 실내외 시험에 의한 철도궤도 상부노반용 흙재료의 기본물성과 변형계수 상관성 평가)

  • Park, Jae Beom;Choi, Chan Yong;Ji, Sang Hyun;Lim, Sang Jin;Lim, Yu Jin
    • Journal of the Korean Society for Railway
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    • v.19 no.2
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    • pp.204-212
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    • 2016
  • The soils used as trackbed in Korea are selected using USCS utilizing basic soil properties such as Grain Size Distribution(GSD), % passing of #200 sieve ($P_{200}$), % passing of #4 sieve ($P_4$), Coefficient of uniformity ($C_u$), and Coefficient of curvature ($C_c$). Degree of compaction of the soils adapted in the code by KR should be evaluated by maximum dry density (${\gamma}_{d-max}$) and deformation modulus $E_{v2}$. The most important influencing factor that is critical to stability and deformation of the compacted soils used as trackbed is stiffness. Thus, it is necessary to construct a correlation between the modulus and the basic soil properties of trackbed soil in order to redefine a new soil classification system adaptable only to railway construction. To construct the relationship, basic soil test data is collected as a database, including GSD, maximum dry unit weight (${\gamma}_{d-max}$), OMC, $P_{200}$, $P_4$, $C_u$, $C_c$, etc.; deformation modulus $E_{v2}$ and $E_{vd}$ are obtained independently by performing a Repeated Plated Bearing Test (RPBT) and Light Weight Deflectometer Test (LWDT) for ten different railway construction sites. A linear regression analysis is performed using SPSS to obtain the relationship between the basic soil properties and the deformation modulus $E_{v2}$ and $E_v$. Based on the constructed relationship and the various obtained mechanical test data, a new soil classification system will be proposed later as a guideline for the design and construction of trackbed foundation in Korea.

Investigation of the Effect of Seaweed Nanofibers in Jute Fiber-reinforced Composites as an Additive (해초 나노섬유가 황마섬유 강화 복합재료의 기계적 물성에 미치는 영향)

  • Kim, Jae-Cheol;Lee, Dong-Woo;Song, Jung-Il
    • Composites Research
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    • v.31 no.6
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    • pp.398-403
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    • 2018
  • Recently, environmental pollution caused by plastic waste, ecosystem disturbance of micro-plastics and human body accumulation are becoming big problems. In order to replace the traditional plastic, eco-friendly resin and natural fiber-based composite materials have been developed, but they have a disadvantage that their mechanical properties are significantly lower than those of synthetic fiber-based composites. In this study, eco - friendly nanofiber was extracted from seaweed and used as an additive in order to improve the mechanical properties of jute fiber-reinforced composites. Through the hand lay-up process, the composites were fabricated, and it was confirmed that the nanofiber was effective in improving the mechanical properties of natural fiber composites through tensile, bending and drop weight impact tests.

A Study on Tensile Properties of Laminated Nanocomposite Fabricated by Selective Dip-Coating of Carbon Nanotubes (탄소나노튜브의 선택적 딥코팅을 이용해 제작된 적층 복합재료의 인장 물성에 대한 연구)

  • Kang Tae-June;Kim Dong-Iel;Huh Yong-Hak;Kim Yong-Hyup
    • Composites Research
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    • v.19 no.3
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    • pp.23-28
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    • 2006
  • Carbon nanotubes reinforced copper matrix laminated nanocomposites were developed and the mechanical properties were evaluated by using micro-tensile testing system. Sandwich-type laminated structure constituted with carbon nanotube layers as a reinforcement and electroplated copper matrix were fabricated by a new processing approach based on selective dip-coating of carbon nanotubes. The mechanical properties of nanocomposites were improved due to an enhanced load sharing capacity of carbon nanotubes homogeneously distributed within the in-plane direction, as well as a bridging effect of carbon nanotubes along the out-of-plane direction between the upper and lower matrices. The universality of the layering approach is applicable to a wide range of functional materials, and here we demonstrate its potential use in reinforcing composite materials.

Effect of Post-processing on Mechanical Properties of 3D Printed Carbon Chopped Fiber Reinforced Composites (3D 프린팅 된 탄소 단섬유강화 복합재료의 후처리 효과가 재료의 기계적 성능에 미치는 영향)

  • Jia-le, Che;Seung-Hwan, Chang
    • Composites Research
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    • v.35 no.6
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    • pp.463-468
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    • 2022
  • The high porosity of the infill pattern of carbon chopped fiber-reinforced Nylon composite structures fabricated by the fused filament fabrication (FFF) type 3D printers determines the mechanical performance of the printed structures. This study experimentally evaluated the mechanical performance of Onyx composite specimens fabricated with a rectangular infill structure under the hot-pressing condition to improve the mechanical properties by reducing the porosity of the infill pattern of the printed structure, and evaluated the best mechanical performance. The hot-pressing conditions (145℃, 4 MPa, 12 min) that induce the most appropriate mechanical properties were found. As a result of microscopic observation, it was confirmed that the infill porosity of the composite specimens subjected to post hot-pressing treatment was effectively reduced. In order to confirm the mechanical performance of the post-treated specimen, a tensile test and a three-point bending test were performed with a control specimen without post-treatment and a specimen printed with the same density and dimensions after post-treatment to evaluate the mechanical properties. As a result of comparison, it was confirmed that the mechanical properties were effectively improved when the post-treatment of hot-pressing was performed.