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Prediction of the Unwinding Performance of Optical Fiber Cables by Nonlinear Dynamics Analysis (비선형 동적 거동 해석을 통한 광섬유 케이블의 풀림 성능 예측 연구)

  • Lee, Jae-Wook;Kim, Kun-Woo;Kim, Hyung-Ryul;Yoo, Wan-Suk;An, Deuk-Man
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.3
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    • pp.347-352
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    • 2010
  • Under harsh environments in which remote control is impossible, wire-guided control technology is effective for controlling distant underwater vehicles that serve mother ships in missions, such as exploration and installation. When the fiber is unwound from the spool, tension fluctuations occur in the fiber because of the relative velocity of the moving vehicles and unwinding velocity of the fiber. As a result, fiber cables exhibit complicated behaviors, become entangled, and may get cut. In this study, a spool-like design for winding tens of kilometers of fiber cables is proposed by analyzing cable winding. The unwinding performance of the designed spool is estimated by performing nonlinear dynamics analysis of the nonlinear behavior and tension fluctuations observed during the unwinding of the fiber.

Development of a Haptic System for Grasp Force Control of Underactuated Prosthetics Hands (과소 구동 전동의수의 파지력 제어를 위한 햅틱 시스템 개발)

  • Lim, Hyun Sang;Kwon, Hyo Chan;Kim, Kwon Hee
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.5
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    • pp.415-420
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    • 2017
  • Underactuated prosthetic hands are relatively light and economical. In this work, an economical grasping force control system is proposed for underactuated prosthetic hands with adaptive grasp capability. The prosthetic hand is driven by a main cable based on a set of electromyography sensors on the forearm of a user. Part of the main cable tension related to grasping force is fed back to the user by a skin-mounted vibrator. The proper relationship between the grasping force and the vibrator drive voltage was established and prototype tests were performed on a group of users. Relatively accurate grasping force control was achieved with minimal training of users.

Tension Control in a Nonlinear Web Transfer System (비선형 웹 이송 시스템의 장력 제어)

  • 윤석찬
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.5
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    • pp.65-72
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    • 2000
  • This paper presents the study of the tension control in a web transfer system. In this study the sliding mode controller is applied to a time-varying nonlinear mathematical model. The model was derived to consider the effects of changing the roll radius in tension variation during winding and unwinding. The uncertainty in modeling may be due to unmodelled dynamics, on variations in system model. Designed sliding mode controller made the system error always staying in the suggested surface from the beginning. Through this, system is maintained to be robust against a disturbance and uncertainty. To verify the designed controller has a good performance, various inputs such as desired velocity, step input, and trapezoidal input are applied. When the sliding mode controller was used, the system(the tension control) performance was improved comparing to the PID controller. The robustness of the controller with respect to an estimation error was verified through simulations.

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Stability Analysis of the Tension Control System of a High-speed Roll-to-Roll Printing Machine (고속 롤투롤 인쇄기의 장력제어시스템 안정도 해석)

  • Kang, Chul-Goo;Lee, Bong-Ju
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.873-878
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    • 2007
  • Stability of high-speed roll-to-roll printing machines is one of the most important factors that are required for the printing machines to operate properly and to obtain reasonable printing performance. This paper proposes a new model for the web-tension system of a high-speed gravure printing machine considering span-length variations due to dancer rollers, and analyzes the stability of plant dynamics of the printing machine using the proposed model. Span-length variations due to dancer motions are considered for the modeling of plant dynamics in two ways; one is to include the effect of span-length variations without considering dancer inertias and viscous frictions, and the other is to include the effect of span-length variations with considering dancer inertias and viscous frictions. The stability of the plant model is analyzed for various web-speeds using the eigenvalues of the linearized model about operating points.

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A Study on High-output MR (Magneto-rheological) Brake for Tension Control (장력제어용 고출력 MR 브레이크)

  • Park, Jung-Ho;Kim, Jin-Gyu;Youn, Dong-Won;Ham, Sang-Yong;Noh, Jong-Ho;Yoo, Jin-San
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1422-1427
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    • 2007
  • MR fluid is a suspension of micrometer-sized magnetizable particles in silicon oil and a functional fluid whose apparent viscosity can be controlled by the applied magnetic field strength. In this paper, a rotary brake using MR fluid called MR brake for tension control of precision machinery such as roll-to-roll printing machinery is presented. First, to obtain the higher performance than conventional powder brake, a MR brake with a modified rotor shape is newly designed and analyzed using FEM. Second, the prototype of MR brake is fabricated with the optimized structural parameters and an experimental apparatus is constructed. Then, basic characteristics of the MR brake are investigated with the different MR fluids. Finally, the validity of the developed MR brake is verified through the comparison with the conventional powder brake.

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Scheme of Tension control for the Stringing Trolley Wire (가선 트롤리선의 장력제어 시스템 구성)

  • Jung, Seoung-Hwan;Hong, Soon-Ill;Hong, Jeng-Pyo
    • Journal of Advanced Marine Engineering and Technology
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    • v.32 no.6
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    • pp.948-954
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    • 2008
  • Now, but task for stringing trolley wire is worked manually by a measurement of dip, we need to development the automatic control system for a safety and effective tasks. In this paper, in works of stringing trolley wire by a mobile of robot, a method is proposed tension control for the stringing trolley wire. On the basics of a wire model with hard nonlinear, ac servo motor model for torque generating and stringing wire tension, the tension control scheme is design and implemented with a detected wire tension by a load cell. We experimentally show that the performance of the tension response are satisfactory to regulator tension. The proposed system is simulated and experimented, results is verified the utilities.

A Study on the Fault Diagnosis of Roll-shape and Fault Tolerant Tension Control in a Continuous Process Systems (롤 형상 이상진단 및 이상극복 장력제어에 관한 연구)

  • 이창우;신기현;강현규;김광용;최승갑;박철재
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.963-968
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    • 2003
  • The continuous process systems usually consists of various components: driven rollers. idle rolls, load-cell and so on. Even a simple fault in a single component in the line may cause a catastrophic damage on the final products. Therefore it is absolutely necessary to diagnosis the components of the continuous systems. In this paper, an adaptive eccentricity compensation method is presented. And a new diagnosis method for transverse roll shape defects on rolling process is developed. The new method was induced from analyzing the rolling mechanism by using rolling force model, tension model, Hitchcock's equation, and measured delivery thickness of materials etc. Computer simulation results also show that the proposed diagnosis methods is very effective in the diagnosis of 3-D roll shape

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Non-linear PID Tension Control in a Winding Process with a Contact Roll and a Nip Roll (접압롤 및 보조닙롤이 있는 권취공정에서의 장력의 비선형 PID제어)

  • 신기현;김규태;천성민
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.2
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    • pp.45-52
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    • 1998
  • The contact roll is often used to regulate the winding tension as well as the entrained air in a wound roll by adjusting the contact force to the winding roll. But the contact force generated by other rolls, like assistant nip rolls, in a winding(or roll changing) process may act as disturbance to the control of the winding tension. In this paper, the mechanism of a roll change process is analysed. Ana, the behavior of the contact and the nip rolls are mathematically modeled. A nonlinear PID(NPID) controller is designed to control the winding tension and to reject the effect of disturbance generated by the nip roll on the winding tension variation. Computer simulation study showed that the performance of the suggested NPID controller is improved compared with that of the PID controller in controlling the winding tension and in rejecting the effect of the disturbance.

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Tension Control for Coating Winding Process of LCD Reflective Film (LCD 반사필름의 접합 와인딩 공정을 위한 장력 제어)

  • Hwang, Jung-Ho;Roh, Ji-Hoon;Park, Ki-Hong
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.7 s.196
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    • pp.49-59
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    • 2007
  • The demand for the metal coil coated with reflective film is rapidly increasing with the increasing demand of notebook PCs and LCD monitors. During the coating process, it is very important to regulate tension of the coil metal since fluctuation of the tension can significantly degrade quality of the product. In this study, a tension controller has been developed for winding process of LCD reflective film coating. The controller has been tested on the existing coating facilities, and the results are to be given in this paper.

Non-linear tension control in a winding process with a contact roll and a nip roll (접압롤 및 보조롤이 있는 권취공정에서의 장력의 비선형 제어)

  • 신기현;김규태;천성민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.748-753
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    • 1996
  • The contact roll is often used to regulate the winding tension as well as the entrained air in a wound roli by adjusting the contact force to the winding roll. But the contact force generated by other rolls, like assistant nip rolls, in a winding(or roll changing) process may act as disturbance to the control of the winding tension. In this paper, the mechanism of a roll change process is analyzed. And, the behavior of the contact and the assistant nip rolls are mathematically modeled. A nonlinear PID(NPID) controller is designed to control the winding tension and to reject the effect of disturbance generated by the assistant nip roll on the winding tension variation. Computer simulation study showed that the performance of the suggested NPID controller is improved compared with that of the PID controller in con trolling the winding tension and in rejecting the effect of the disturbance.

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