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Study on Constant Current Fuzzy Control using Genetic Algorithm in Inverter DC Resistance Spot Welding Process (유전 알고리즘을 이용한 인버터 DC 저항 점 용접공정의 정 전류 퍼지 제어에 관한 연구)

  • Yun, Sang-Man;Yu, Ji-Young;Choi, Du-Youl;Kim, Gyo-Sung;Rhee, Se-Hun
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.14-14
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    • 2009
  • 자동차 차체와 같은 박판을 접합하기 위해서 인버터 DC 저항 점 용접공정은 매우 널리 사용되어지고 있다. 이는 교류 용접에 비해 적은 전류로 용접이 가능하고, 더 넓은 적정 용접 영역을 가지며, 보다 적은 전극마모를 가지는 인버터 DC 저항 점용접의 특성에 기인한다. 아울러 최근에는 파워 소자와 같은 인버터 구성에 필요한 구성 요소의 가격이 낮아져, 전반적으로 용접기의 가격이 하락하였고, 구성 장치에 대한 신뢰성이 증가하였으며, 기존보다 전력의 사용량이 감소하여 인버터 DC 저항점 용접공정의 사용이 더욱 증가하고 있는 상황이다. 또한 차량의 경량화에 대한 요구가 증가함에 따라 고 장력 강판의 적용이 확대되고 있다. 이러한 재료의 우수한 용접을 위해 인버터 DC 저항 점 용접시스템의 개발이 더욱 활발하게 이루어지고 있다. 하지만 인버터 DC 저항 점용접 시스템을 구성하더라도 모재의 특성이 전류 파형에 영향을 주게 되어, 정 전류 제어가 적용되지 못하면 전류 파형이 불안정해지게 되고 원하는 전류가 발생되지 않게 되어 스패터가 발생하거나, 용접 품질에 영향을 줄 수 있게 된다. 본 연구에서는 인버터 DC 저항 점용접 시스템을 구성하고, 정 전류의 제어를 위한 퍼지 제어 알고리즘을 개발하여 적용하였다. 퍼지제어기의 환산 계수를 최적화하기 위해서 유전 알고리즘을 적용하였으며, 실험에는 고장력강을 대상으로 정 전류 용접 공정을 수행하였다.

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An Improved Method for Initial Shape Analysis of Subpension Bridges (현수교의 개선된 초기형상 해석법)

  • Kim, Moon Young;Kyung, Yong Soo;Lee, Jun Sok
    • Journal of Korean Society of Steel Construction
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    • v.15 no.2
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    • pp.219-229
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    • 2003
  • The extended tangent stiffness matrices and force-deformation relations of the elastic catenary element were initially derived through the addition of the unstrained length of cables to unknown nodal 'displacements. A beam-column element was then introduced to model the deck and pylon of cable-stayed bridges. The conventional geometric nonlinear analysis, initial force method, and TCUD method were summarized, with an effective method combining two methods presented to determine the initial shapes of cable-stayed bridges with dead loads. In this combined method, TCUD method was applied to eliminate vertical and horizontal displacements at cable-supported points of decks and on top of pylons, respectively. The initial force method was also adopted to eliminate horizontal and vertical displacements of decks and pylons. Finally, the accuracy and validity of the proposed combined method were demonstrated through numerical examples.

Adaptive Weight Adjusted Catmull-Rom Spline Interpolation Based on Pixel Intensity Variation for Medical Imaging Volume Visualization (의료영상 볼륨가시화를 위한 화소 값의 변화도에 따른 적응적 가중치를 적용한 캐트멀-롬 스플라인 보간법)

  • Lee, Hae-Na;Yoo, Sun K.
    • Journal of Korea Multimedia Society
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    • v.16 no.2
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    • pp.147-159
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    • 2013
  • In medical visualization, volume visualization is widely used. Applying 3D images to diagnose requires high resolution and accurately implement visualization techniques are being researched accordingly. However, when a three-dimensional image volume visualization is implemented using volume data, aliasing will occur since using discrete data. Supersampling method, getting lots of samples, is used to reduce artifacts. One of the supersampling methods is Catmull-rom spline. This method calculates accurate interpolation value because it is easy to compute and pass through control points. But, Catmull-rom spline method occurs overshoot or undershoot in large gradient of pixel values. So, interpolated values are different from original signal. In this paper, we propose an adaptive adjusting weights interpolation method using Gaussian function. Proposed method shows that overshoot is reduced on the point has a large gradient and PSNR is higher than other interpolated image results.

Matching Design of a Tension Controller with Pendulum Dancer in Roll-to-Roll Systems (고속 롤투롤 시스템의 펜듈럼 덴서를 사용한 장력계어기 매칭 설계)

  • Kang, Hyun-Kyoo;Shin, Kee-Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.6
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    • pp.81-89
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    • 2009
  • Dancer systems are typical equipment for attenuation of tension disturbances. Lately, demands for high speed roll-to-roll machines are rising but it is prior to attenuate the tension variation on the web entering into the printing zone to achieve the speed increment. Maintaining a constant tension before the first printing cylinder is the key of high speed, high quality printing. Dancer has been researched in two ways, whether it is controlled or not. The first one is active dancer and the other one is passive dancer. In the active dancer, a position of idle roll of dancer is measured and the roll is moved by external hydraulic cylinder to control tension disturbances. While the passive one composed with spring, damper and idle roll has no external actuator to position the idle roll. The tension disturbance causes movement of dancer roll and the displacement of the roll regulates the tension variation. On the other hand a composite type of dancer is applied for roll-to-roll printing machines. It has same apparatus as passive dancer. The displacement of roll is measured and front(or rear) driven roller is controlled to position the roll. In this paper, it is presented an analysis of pendulum dancer including position feedback PI control and logic for PI gain tuning in roll-to-roll machines. Pole-zero map and root locus with varying system parameters gives a design method for control of the dancer.

Development and Experimental Evaluation of a Ship Berthing System Using Active Fenders (능동형 펜더 기반의 접안지원시스템 개발 및 실선실험)

  • Kim, Chang-Woo;Lee, Dong-Hun;Park, Jung-Suk;Kim, Young-Bok
    • Journal of Navigation and Port Research
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    • v.44 no.6
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    • pp.494-500
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    • 2020
  • Maneuvering vessels in the harbor is an interesting problem in marine cybernetics. The vessel, operated by the pilot and moving very slowly in shallow water, usually is assisted by thrusters, the main propulsion system, and tugboats. In this paper, we suggest a new vessel berthing technique using dampers (cylinder-type fenders) and a system of winches for complex and dangerous berthing situations. We found that control of the fender stroke and rope tension enabled a safe and quick berthing process. The effectiveness and usefulness of this berthing system was verified using a ship of about 2,000 tons.

전기분무법을 사용한 초소수 실리카 코팅층 제조와 특성 연구

  • Kim, Eun-Gyeong;Lee, Cheol-Seong;Choe, Seon-U;Hwang, Tae-Jin;Kim, Sang-Seop
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2011.05a
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    • pp.41.1-41.1
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    • 2011
  • 초소수성 표면은 $150^{\circ}$ 이상의 높은 접촉각을 가지며 표면에 오염물질이 묻지 않게 하는 anti-contamination, anti-fingerprint, self-cleaning 기능을 갖고 있는 것이 특징이다. 재료표면의 친/소수성을 제어하기 위해서는 고체 표면의 화학적인 요인과 물리적인 요인 두 가지를 조절함으로써 이루어지는데 즉 물질의 표면에너지와 표면 거칠기를 변화시켜 친/소수성을 부여할 수 있다. 초소수성 표면을 구현하기 위해서는 고체 표면의 에너지를 낮춰야 하며 이는 일반적으로 불소화합물을 사용한다. 불소는 지구상의 원소 중 가장 낮은 표면에너지를 가지고 있어 주로 후라이팬이나 치아 표면에 코팅되며 오염을 방지하는 특성을 지닌다. 실리카는 박막소재로 이용하기 위한 우수한 특성을 가진 물질로서 자연계에서 매우 풍부하게 존재하고 있으며, 생체무해하며 내구성과 내마모성, 화학적 안정성, 고온 안정성 등을 지니고 있어 여러 가지 종류의 전자기기 및 부품의 내외장 코팅에 적용이 적극 검토되고 있다. 이러한 실리카 코팅소재를 바탕으로 초소수성 코팅층을 구현하는 하나의 방법으로서 본 연구에서는 전기분무법을 사용하여 실리카 코팅층을 형성하였으며, 표면에너지를 제어하기 위해 플루오린 처리를 하여 초소수성 실리카 코팅층을 제조하였다. 합성된 실리카 코팅층은 물 뿐만이 아니라 표면장력이 낮은 다른 용액에서도 초소유성을 나타내었다. 이러한 코팅층에 대한 고온 안정성과 UV 저항성, 내구성(durability) 등을 조사하여 실제 응용 가능성을 타진하였다.

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A Study on the Characteristics of Automatic Flatness Control System for Stell Sheet (강판의 자동 형상제어 장치의 특성에 관한 연구)

  • 김순경;전연찬;김중완;김문경
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.541-545
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    • 1996
  • In this paper, The performance and functions of automatic flatness control system installed on the 4 hi-reversing mill and has been investigated under actualconditions. A new automatic flatness control system incorporates a measuring roll for measurement and correction calculations, hydraulic roll benders, selective roll cooling, and a programmable controller for interface and data logging. The test results are as following. The more the exit steel strip thickness is thick, the smaller the I value, and the more it is thin, the larger the I value. And, a complex distribution of strip tension was controlled, for example, not only a quarter buckle but also a simple center wave and edge wave. Because the tension deviation is larger at acceleration speed and deceleration speed than steady speed, so automatic flatness control system of contact type is better to adopt over 450 m/min, automatic flatness control system reduces rapidly large flatness deviation. The maximum I value of strip has been decreased to 13 I, and defects caused by poor flatness have been drastically decreased. And coolant temperature for work roll cooling system on the automatic flatness control system is better to adopt about 50-55 .deg. C.

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A Study on the Characteristics of Automatic Flatness Control System for Cold Rolling (냉각압연 가공용 자동 형상제어장치의 특성에 관한 연구)

  • Kim, Moon-Kyung;Jeon, Eon-Chan;Kim, Soon-Kyung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.9
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    • pp.2901-2907
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    • 1996
  • Flatness of cold rolled strip is vital to the quality of the product and productivity of the mill. Therefore, in recent year requirement for flatness control in strip rolling have become increasingly severe. The necessity for more accurate automatic gauge control and automatic flatness control(AFC) has increased by customer's requirement for cold rolled steel sheets with thinner gauge and better flatness quality. In this paper, the performance and functions of AFC system installed on the 4 hi-reversing mill has been investigated under actual conditions. The test results are as follows : The more strip thickness is thick, the smaller the I-value. The I-value is a strain measured by stressometer. Complex distributions of strip tension are controlled to remove not only a quarter buckle but also a simple center wave and edge wave. The defects caused by poor flatness have been drastically decreased. And a proper coolant temperature for work roll cooling system on the AFC system is about $50~55^{\circ}C$.

A study on the Mathematical Tension Model for a Non-contact Transfer of a Moving Web in R2R e-Printing Systems (롤투롤 시스템에서의 비 접촉 이송 시스템을 위한 수학적 장력 모델에 관한 연구)

  • Lee, Chang-Woo;Kim, Ho-Joon;Kang, Hyun-Kyoo;Shin, Kee-Hyun
    • Journal of Institute of Control, Robotics and Systems
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    • v.15 no.9
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    • pp.894-898
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    • 2009
  • In a post printing section of roll to roll printing systems, scratch problem is the major defects. The functional qualities such as conductivity, mobility could deteriorate because of the scratch defect. In general, the scratch of the printed pattern on the flexible substrate was induced from a contact between rolls and printed pattern in the post printing section. In this paper, for non-contacting transfer of a moving web, a mathematical tension model has been developed considering strain due to air floatation and the proposed mode has been validated by numerical simulation. Additionally, the correlation between floatation height and speed compensation to control the tension and register are investigated. On the basis of the proposed model, a guide line of speed control in R2R printing system is presented to guarantee the non-contact between rolls and R2R printed pattern on the flexible substrate.

A Study on Characteristics of Automatic Flatness Control System of Contact Type (접촉식 자동 형상제어 장치의 특성에 관한 연구)

  • Kim, Moon-kyung;Jeon, Eon-chan;Kim, Soon-kyung
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.5
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    • pp.67-73
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    • 1996
  • The necessity for more accurate automatic flatness control(AFC) system has increased of customers' requirement for cold rolled steel sheet. Therefore, many cold rolling mills replaced its AFC system with a measuring roll of the contact type form the non-contact type. In this paper. The performance of AFC system of contact type has been investigated under industrial conditions. It has two kinds of actuator: roll bender, spot cooling system. The test results are as follows: The more strip thickness is thick, the smaller the I value, and the more it is thin, the bigger the I value. And a complex distribution of strip tension was controlled, for example, not only a pocket wave but also a simple center wave and edge wave. Because the tension deviation is larger at acceler- ation speed and decelerationspeed than steady speed, AFC system of contact type is better to adopt over 50m/mim. AFC system reduces rapidly large flatness deviation. The maximum I value of strip has been decreased to 13 I, and sticker, defects caused by poor flatness, have been decreased about 60%.

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