• Title/Summary/Keyword: 잔류 강도

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Mechanical Strength and FEM Residual Stress Analysis of Stainless Steel/$Si_{3}M_{4}$ joints (스테인레스 스틸/질화규소 접합체의 기계적 특성 및 유한요소법에의한 잔류응력 해석)

  • Kim, Tae-U;Park, Sang-Hwan
    • Korean Journal of Materials Research
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    • v.5 no.4
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    • pp.468-475
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    • 1995
  • 활성금속 브레이징 방법으로 스테인레스 스틸과 질화규소를 접합하여 기계적 특성 및 유한요소법을 사용하여 접합체에서 발생되는 잔류응력의 크기를 조사하였다. 고강도 접합체를 제조하기 위하여 연성금속인 Cu 및 Cu/Mo 적층체를 중간재로 사용하였으며, 중간재의 두께 및 구조에 따라 접합체에서 발생되는 잔류응력의 크기 및 분포가 접합강도에 미치는 영향에 관하여 조사하였다.중간재인 Cu의 두께가 0.2mm 일대 세라믹스에 발생되는 최대 잔류응력의 크기가 급격히 감소하였으며, 최대 접합강도가 나타났다. Cu/Mo 다층 중간재를 사용한 접합체에서는 Cu/Mo 두께비가 감소할수록 접합강도는 증가되었다. 스테인레스 스틸/질화규소 접합체에서 Cu/Mo 중간재의 사용은 Cu 중간재 사용보다 접합강도를 증가시키는데 효과적이었으며, 최대 접합강도는 450Mpa 정도이었다. Cu/Mo 중간재를 사용한 접합체에서는 Mo에 최대 인장방향의 잔류응력이 발생하여 강도 측정시 Mo의 지배적인 소성변형으로 잔류응력이 감소되어 접합체의 접합강도를 향상시키는 것으로 생각된다.

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Residual Stress & Fatigue strenght in Welding Ship Structure (선박 용접구조의 잔류응력과 피로강도)

  • 김화수
    • Journal of Welding and Joining
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    • v.15 no.3
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    • pp.12-20
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    • 1997
  • 구조의 용접접합부에는 재료의 항복응력 크기의 용접잔류응력이 발생되고, 이 잔류응력 상태에서는 응력비(최소응력/최대응력)의 영향이 거의 없다는 것이 일정 진폭 하중조건의 피로실험결과로부터 알려져 있다. 이와 관련하여, 용접구조의 설계 단계에서는 초기 용접잔류응력이 그래도 잔류한 소형실험편의 일정진폭하중 상태의 피로실험 결과로부터 도출된 피로설계선도(S-N 선도)를 이용, 변동하중에 의한 응력 진폭의 밀도분포만으로 일생동안의 누적피해도를 구해 피로강도를 평가하는 것이 일 반적이다. 지금까지는 선박용접구조의 경우도 이러한 개념으로 피로강도 평가를 수행 하였으나, 일반적인 육상 또는 해상 용접구조물과는 달리, 화물의 적재 등의 정하중 이력에 의한 응력변동폭은 피로를 유발하는 파랑 응력변동폭보다 상당히 크다. 그리 고, 정하중에 의해 용접접합부에 인장응력을 발생시키는 하중이력을 받을 경우, 초기 용접잔류 응력은 상당히 저하될 것으로 생각된다. 본 연구에서는 인장응력을 유발하는 정하중 이력에 의해 저하된 용접잔류응력분포와 이러한 잔류응력분포를 가진 선측 종늑골 용접접합부의 피로강도를 검토한다.

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Investigation on the Effect of Strength Mismatch on Residual Stresses in Welds with Different Strength Used in Buried Natural Gas Pipeline (매설 가스 배관 이종금속 용접부의 강도 불일치가 잔류응력에 미치는 영향 고찰)

  • Kim, Jong-Sung;Kim, Woo-Sik;Baek, Jong-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.4
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    • pp.413-421
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    • 2010
  • In this study, residual-stress distributions in welds with different strength used in natural gas pipelines are calculated by using finite-element analysis and simulating a realistic welding process. The temperature and residual-stress analysis results are compared with the real fusion profile and the application results of the Fitness-For-Service assessment code, API 579 in order to validate the finite-element analysis model and procedure. Parametric study is performed to assess the effect of welding and material variables such as mechanical strength mismatch, the strength of weld metal, reinforcement, and heat input on the residual stress distributions. Finally, on the basis of the parametric study results, the effects of these variables on residual stress distributions are investigated. In particular, the strength mismatch between base metals has an insignificant effect on residual-stress distributions.

A Study on Residual Strength of Carbon/Epoxy Face Sheet and Honeycomb Core Sandwich Composite Structure after Quasi Static Indentation Damage (탄소섬유/에폭시 면재, 알루미늄 허니컴 코어 샌드위치 복합재 구조의 압입 손상에 의한 잔류강도 연구)

  • Kong, Chang-Duk;Park, Hyun-Bum;Lee, Seoung-Hyun
    • Composites Research
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    • v.22 no.2
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    • pp.24-29
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    • 2009
  • This study aims to investigate the residual strength of sandwich composites with Al honeycomb core and carbon fiber face sheets after the quasi-static indentation damage by the experimental investigation. The 3-point bending test and the edge-wise compressive strength test were used to find the mechanical properties, and the quasi-static point load was applied to introduce the simulated damage on the specimen. The damaged specimens were finally assessed by the 3-point bending test and the compressive strength test. The investigation results revealed the residual strength of the damaged specimens due to the quasi-static indentation. The both test results showed that the residual strength of the damaged specimen was decreased according to increases of the damaged depth.

Effect of Heat Treatments on Welding Residual Stresses of AISI 4130 Steel (AISI 4130강의 용접잔류응력에 미치는 열처리의 영향)

  • 양영수;나석주;김원훈;조원만
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.6
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    • pp.1982-1989
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    • 1991
  • The effect of heat treatments were considered on the residual stress fields of AISI 4130 weldments. In experiments, various heat treatments such as preheating, postheating, stress relieve annealing and hardening treatment were carried out for the GTA weldments and the residual stress was measured by using the hole drilling method. The post weld heat treatment at 230.deg.C, which aimed mainly to prevent the possible weld cracking, was found to have only a negligible effect on the welding residual stress distribution, while the annealing treatment at 600.deg.C almost completely removes the residual stress. It was also revealed that the hardening treatment causes no further residual stresses in weldments.

Statistical Evaluation for Residual Strength of Impacted Composite Materials (충격손상 복합재료의 잔류강도저하거동에 대한 통계적 평가)

  • Kang, Ki-Weon;Lee, Seung-Pyo;Lee, Jin-Soo;Koh, Byung-Kab
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.2
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    • pp.426-434
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    • 2010
  • This study is experimentally performed to evaluate the strength reduction behavior and its statistical properties of plain woven glass/epoxy composites. The results indicate that the major impact damage of plain woven glass/epoxy composites is the fiber breakage and matrix crack, whereas the dominant impact damage of unidirectional carbon/epoxy laminates is the delamination, which depends on the stacking sequence. The residual strength prediction models, previously proposed on unidirectional laminates, are applied to evaluate the residual strength of plain woven glass/epoxy composites with impact damage. Among these models, the results by Caprino and Avva's model have a good agreement with the experimental results. To investigate the variability of residual strength of the impacted composite materials, a statistical model was proposed and its results were in conformance with the experimental results regardless of their thickness.

Roughness Effect on the Residual Shear Characteristics of Jumunjin Sands (거칠기 효과를 고려한 주문진 표준사의 잔류전단강도 특성 분석)

  • Sueng-Won Jeong
    • The Journal of Engineering Geology
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    • v.33 no.4
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    • pp.717-724
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    • 2023
  • Residual shear strength is an important parameter in landslide dynamics and may be considered the critical factor in landslide triggering. Tests were undertaken using Jumunjin sands to examine the effects of smooth and rough surfaces on ring-shear characteristics. Under dense and drained conditions, shear velocities were recorded as 0.01, 0.1, 1, 10, 50, 100 mm s-1, with shear strength increasing with velocity and producing increasingly fine content. Particle fragmentation may thus increase landslide mobilization when the landslide body is mixed with ambient water in channelized flows.

Stress Distribution around Laser-Welded Cutting Wheels Using a Spherical Indentation (구형압입을 이용한 레이저 용접된 절단 휠의 잔류응력 분포 측정)

  • Lee, Yun-Hee;Lee, Wan-Kyu;Jeong, In-Hyeon;Nahm, Seung-Hoon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.28 no.2
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    • pp.125-130
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    • 2008
  • A spherical indentation has been proposed as a nondestructive method of measuring local residual stress field in laser-voided joints. The apparent yield strengths interpreted from the spherical indentation data of as-welded cutting wheel were compared with the intrinsic yield strengths measured at nearly equivalent locations in annealed wheel. Their difference along the distance from the welding line is welding stress distribution because the intrinsic yield strength is invariant regardless of the elastic residual stress. The spherical indentations show that the laser-welded diamond cutting wheel displays a 10 min-wide distribution of the welding residual stress and has peak compressive and tensile stresses in the shank and tip regions, respectively.

Characteristics of Residual Stress in welds Composed of Similar or Dissimilar Steels (동종강재 및 이종강재 용접접합부의 잔류응력 특징)

  • Chang, kyong Ho;Lee, Chin Hyung;Lee, Sang Hyong;Lee, Eun Taik
    • Journal of Korean Society of Steel Construction
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    • v.15 no.3
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    • pp.241-250
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    • 2003
  • This study, investigated the characteristics of residual stress in weldis composed of similar or dissimilar steels, are investigated byusing 3three-dimensional thermal elasto-plastic FEM analysis. The results showed that for the groove welding of the similar steels, increasedthetensile strength of the steels (POSTEN60

Evaluation of Variation in Residual Strength of Carbon Fiber Reinforced Plastic Plate with a Hole Subjected to Fatigue Load (피로하중에 의한 홀 노치 탄소섬유강화 복합재의 잔류강도변화 평가)

  • Kim, Sang-Young;Kang, Min-Sung;Koo, Jae-Mean;Seok, Chang-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.10
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    • pp.1411-1417
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    • 2010
  • CFRP (Carbon Fiber Reinforced Plastic) has received considerable attention in various fields as a structural material, because of its high specific strength, high specific stiffness, excellent design flexibility, favorable chemical properties, etc. Most products consisting of several parts are generally assembled by mechanical joining methods (using rivets, bolts, pins, etc.). Holes must be drilled in the parts to be joined, and the strength of the components subjected to static and fatigue loads caused by stress concentration must be decreased. In this study, we experimentally evaluated the variation in the residual strength of a holenotched CFRP plate subjected to fatigue load. We repeatedly subjected the hole-notched specimen to fatigue load for a certain number of cycles, and then we investigated the residual strength of the hole-notched specimen by performing the fracture test. From the results of the test, we can observe the initiation of a directional crack caused by the applied fatigue load. Further, we observed that the residual strength increases with a decrease in the notch effect due to this crack. It was evaluated that the residual strength increases to a certain level and subsequently decreases. This variation in the residual strength was represented by a simple equation by using a model of the decrease in residual strength for plain plate, which was developed by Reifsnider and a stress redistribution model for hole-notched plate, which was developed by Yip.