• Title/Summary/Keyword: 잔류응력재분포

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Fatigue Crack Propagation Characteristics of Duplex-Stainless Steel Weldments (II) -Crack Propagation on Near-Threshold Region- (2상계 스테인리스강 용접부의 피로크랙 전파특성 (II) -하한계치 근접에서의 전파특성-)

  • 권종완;김상대;이택순
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.1
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    • pp.115-124
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    • 1989
  • Near-threshold fatigue crack-growth behavior at room temperature for a duplex stainless steel weldments was investigated to evaluate the effect of load ratio, microstructural change, and residual stresses. Near-threshold fatigue crack propagation behavior is found to show a marked sensitivity to .alpha./.gamma. phase ratio, and little residual stress effects. Threshold values in the heat affected zones are higher than those of base metals and threshold values for crack growth decrease with increasing the load ratio in the base metals and weldments. The fractrographic features in base metals, weldments and heat affectred zones were discussed in terms mechanism of crack growth.

Effect of Groove Shape on Residual Stress Distribution in Narrow Gap Welds (용접부 형상이 협개선 용접부 잔류응력 분포에 미치는 영향)

  • Soh, Na-Hyun;Yang, Jun-Seok;Pyo, Chang-Ryul;Huh, Nam-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.6
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    • pp.635-642
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    • 2011
  • It is well known that conventional welding techniques can result in welding defects due to the large groove angle of the weld. In this context, the narrow gap welding (NGW) technique is applied in the nuclear industry because of its inherent merits such as the reduction in welding time and the shrinkage of the weld, and the small deformation of the weld resulting from the small groove angle and welding bead width. In this paper, the distribution of welding residual stress and deformation behavior of the ER308L weld due to NGW are predicted through nonlinear two-dimensional finite element analysis, in which the actual NGW process is simulated in detail. In particular, the effects of the shape of weld, i.e., the width of the weld and the shape of the welding groove, on the residual stress are investigated. The present results can be used to assess the integrity of defective nuclear components and to improve the welding process.

Evaluation of Residual Strength of CFRP Pressure Vessel After Low Velocity Impact (저속 충격 하중을 받은 탄소섬유강화 복합재 압력용기의 잔류강도 저하 평가)

  • Park, Jae-Beom;Kim, Dong-Ryun;Kim, Hyung-Geun;Hwang, Tae-Kyung
    • Composites Research
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    • v.21 no.3
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    • pp.9-17
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    • 2008
  • In this paper, the low velocity impact characteristics of filament winding CFRP pressure vessel was investigated using numerical and experimental methods. The cylinder part of CFRP vessel was impacted using triangular shape impactor which simulated the sharp edge of dropping tools and impact response behavior of CFRP was reviewed. The mechanical behavior, such as deformation and stress distribution, were also predicted by explicit finite element method and the validity of the model was investigated. For the quantitative evaluation of the residual strength of the pressure vessel after impact, a series of the ring specimens was cut from the impacted vessel and its burst pressure was measured by hydraulic pressure hoop tension test. As the results, the relationship between the residual strength degradation and the impact energy was successively obtained and a useful methodology to evaluate quantitatively the impact damage tolerance of CFRP pressure vessel was established.

Residual Settlement for Dredged Soil Deposit Considering Stress History in Incheon Area (인천지역 준설토의 응력이력을 고려한 잔류 침하량)

  • Chun, Byungsik;Lee, Inhoon;Park, Dukhyum;Sung, Hwadon
    • Journal of the Korean GEO-environmental Society
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    • v.9 no.2
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    • pp.5-13
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    • 2008
  • To identify the reclamation history formed by top dredged soil reclamation layer over the original ground, various field tests and laboratory tests were conducted. Especially when the original ground was not completely consolidated, CPTu test was carried out to calculate rational settlement due to the banking load. CPTu test results showed that the degree of consolidation of weak clay ground by dredged reclamation was on average 80%. As the research area was not completely consolidated by dredged reclamation in the past, the consolidation settlement should account for the residual settlement (20%) in the case of additional banking load. When the degree of consolidation of the original ground was not taken into account, the residual consolidation was expected in excessive settlement (up to 20%) and in such case PBD (Plastic Board Drain) was not effective in obtaining desired degree of consolidation.

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Fatigue Behavior with Respect to Rolling and Residual Stress in Butt-welded Steel Plate (맞대기 용접 강판재에서 압연 및 잔류응력에 의한 피로거동)

  • Lee Yong-Bok;Oh Byung-Duck;Kim Sung-Yeup
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.7 s.250
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    • pp.826-832
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    • 2006
  • For the improvement of safety and endurance in welded steel structure, it is needed to consider welding residual stress distribution and rolling directional characteristics of materials. In this study, it was investigated experimentally about characteristics of fatigue crack propagation according to welding residual stress and rolling in FCAW(flux cored arc welding) butt-jointed steel plates. SS400 steel plates of 3mm thickness were selected and tested for this study. When the angles between tensile loading direction and rolling direction in welded materials are increased from $0^{\circ}\;to\;90^{\circ}$, their fatigue crack propagation rates are increased. These results are same as predicted increments of fatigue crack propagation rate when stress ratio is increased from 0 to 0.5. When the angles of rolling direction and welding direction to tensile loading direction are $0^{\circ}\;and\;90^{\circ}$ respectively, fatigue crack propagation rate in welded material is lowest.

Composites Fatigue Life Evaluation based on non-linear fatigue damage model (비선형 피로손상 모델을 이용한 복합재 피로수명 평가)

  • 김성준;황인희
    • Composites Research
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    • v.16 no.1
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    • pp.13-18
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    • 2003
  • Prediction of composite fatigue life is not a straightforward matter, depending on various failure modes and their interactions. In this paper, a methodology is presented to predict fatigue life and residual strength of composite materials based on Phenomenological Model(non-linear fatigue damage model). It is assumed that the residual strength is a monotonically decreasing function of the number of loading cycles and applied fatigue stress ratio and the model parameters(strength degradation parameter and fatigue shape parameter) are assumed as function of fatigue life. Then S-N curve is used to extract model parameters that are required to characterize the stress levels comprising a randomly-ordered load spectrum. Different stress ratios (${\sigma}_{min}/{\;}{\sigma}_{max}$) are handled with Goodman correction approach(fatigue envelope) and the residual strength after an arbitrary load cycles is represented by two parameter weibull functions.

A Study on the Residual Stress Distribution of Pure Titanium Welding Material (순수티타늄 용접재의 잔류응력분포에 관한 연구)

  • 최병기;권택용
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.70-75
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    • 2002
  • It is generally applied constraint welding condition to structure manufacture in the industry field. But it is thinkable that the residual stress of the construction and specimens for experiment is different because not constraint welding but non-constraint welding are applied for experiment. To apply the constraint welding condition as the industry field and compare and evaluate the welding residual stress distribution, the TlG welding of the pure titanium was carried out under constraint and non-constraint welding conditions

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A Study on the Redistribution of Residual Stress Induced by Hammer Peening after Cast Iron Welding (주철 보수 용접시 Hammer Peening에 의한 잔류응력 재분포에 관한 연구)

  • Park Yun Gi;Kim Gyeong Gyu
    • Proceedings of the KWS Conference
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    • v.43
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    • pp.286-288
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    • 2004
  • The purpose of this study is to evaluate the effects of hammer peening on the redistribution of residual stress at the repair weldment of cast iron using FEA. The FEA results were verified by comparing with experimental results. The maximum residual stress at the repair weldment of cast iron sharply decreases by hammer peening. The effect of hammer peening on the residual stress increases with a decrease of working temperature of hammer peeing.

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Numerical Modeling for the Analysis of Residual Stress Redistribution due to Crack Propagation (균열 진전에 따른 잔류응력 재분포 해석을 위한 수치해석 모델링)

  • 송하철;이창현;장창두
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1999.04a
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    • pp.245-251
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    • 1999
  • As the crack grows in the residual stress fields, the distribution of the residual stress is changed. In this study, a finite element modeling technique is developed to simulate the redistribution of residual stress due to crack propagation. To certify the accuracy, the crack propagation tests were carried out and tile effective stress intensity factor range was evaluated considering the redistribution of residual stress from the FE analysis.

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Evaluation of Variation in Residual Strength of Carbon Fiber Reinforced Plastic Plate with a Hole Subjected to Fatigue Load (피로하중에 의한 홀 노치 탄소섬유강화 복합재의 잔류강도변화 평가)

  • Kim, Sang-Young;Kang, Min-Sung;Koo, Jae-Mean;Seok, Chang-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.10
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    • pp.1411-1417
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    • 2010
  • CFRP (Carbon Fiber Reinforced Plastic) has received considerable attention in various fields as a structural material, because of its high specific strength, high specific stiffness, excellent design flexibility, favorable chemical properties, etc. Most products consisting of several parts are generally assembled by mechanical joining methods (using rivets, bolts, pins, etc.). Holes must be drilled in the parts to be joined, and the strength of the components subjected to static and fatigue loads caused by stress concentration must be decreased. In this study, we experimentally evaluated the variation in the residual strength of a holenotched CFRP plate subjected to fatigue load. We repeatedly subjected the hole-notched specimen to fatigue load for a certain number of cycles, and then we investigated the residual strength of the hole-notched specimen by performing the fracture test. From the results of the test, we can observe the initiation of a directional crack caused by the applied fatigue load. Further, we observed that the residual strength increases with a decrease in the notch effect due to this crack. It was evaluated that the residual strength increases to a certain level and subsequently decreases. This variation in the residual strength was represented by a simple equation by using a model of the decrease in residual strength for plain plate, which was developed by Reifsnider and a stress redistribution model for hole-notched plate, which was developed by Yip.