• Title/Summary/Keyword: 잔류굽힘응력

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표면 응력구배시의 잔류응력 측정에 관한 연구

  • 이택순;최병길;전상윤
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.4
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    • pp.761-768
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    • 1990
  • 본 연구에서는 4-점 굽힘시험 장치를 이용하여 구멍의 표면에서 응력구배를 발생시켰을 때 (구멍의 깊이 방향으로는 응력구배가 없음), 구멍을 뚫기전 표면의 응 력구배를 고려하여 산정한 하중상태와 구멍을 뚫은 후 이완되는 잔류응력을 비교하였 다. 또한 잔류응력 측정시 구멍의 진원도에 대하여 실험적으로 연구하였으며, 구멍 직경의 측정오차가 잔류응력 측정에 미치는 영향을 분석하였다. 연구결과 4-점 굽힘 시험시 하중상태는 응력구배를 고려하여 계측되어야 하며, 응력구배장에서의 잔류응력 을 로젯트 게이지 중심에 존재하는 균일응력으로 나타낼 수 있다.

Alloy 690 제1열 시제전열관의 U 굽힘가공에서 치수평가 및 표면잔류응력

  • 김우곤;이창규;장진성;국일현;이동희;주영한
    • Proceedings of the Korean Nuclear Society Conference
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    • 1997.05b
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    • pp.110-117
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    • 1997
  • Alloy 690 제1열 시제 전열관을 U 굽힘 가공할 시 전열관에 도입된 표면 잔류응력 및 굽힘 단면에서 치수변화 (벽두께, 진원도)를 위치별로 측정하여 평가하였다. 외측호(extrados)의 표면 잔류응력은 $\psi$=0$^{\circ}$에서 축 방향 응력이 -319 MPa (압축)로 가장 높았으며, 내측호(intrados)는 $\psi$=0$^{\circ}$, 160$^{\circ}$ 위치인 천이영역 부관에서 응력 변화가 크게 되는 경향을 보였다 측면(flank)은 인장 잔류응력으로 $\psi$=90$^{\circ}$(apex)에서 최대 190 MPa 로 축방향 응력으로 나타났다. 잔류응력치는 벽두께 보다는 진원도 변화와 일치되어 나타났으며, 시제 전열관의 벽두께 및 진원도는 ASTM의 치수 허용치 내에 포함되는 것으로 평가되었다. 잔류응력 측정은 스트레인 게이지를 이용한 구멍뚫기 방법 (Hole-Drilling Method)을 사용하였다.

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Investigation of Residual Stress Distributions of Induction Heating Bended Austenitic Stainless Steel (316 Series) Piping (유도 가열 굽힘된 316 계열 오스테나이트 스테인리스 강 배관의 잔류응력 분포 고찰)

  • Kim, Jong Sung;Kim, Kyoung Soo;Oh, Young Jin;Chang, Hyun Young;Park, Heung Bae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.7
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    • pp.809-815
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    • 2014
  • The induction heating bending process, which has been recently applied to nuclear piping, can generate residual stresses due to thermomechanical mechanism during the process. This residual stress is one of the crack driving forces that have important effects on crack initiation and propagation. However, previous studies have focused only on geometric shape variations such as the change in thickness and ovality. Moreover, very few studies are available on the effects of process variables on residual stresses. This study investigated the effects of process variables on the residual stress distributions of induction heating bended austenitic stainless steel (316 series) piping using parametric finite element analysis. The results indicated that the heat generation rate and feed velocity have significant effects on the residual stresses whereas the moment and bending angle have insignificant effects.

Effect of Specimen Geometry on Bending and Tensile Strength of Material Used in Dissimilar Joints (이종 접합재의 굽힘 및 인장강도에 미치는 시험편 형상의 효과)

  • Hur, Jang-Wook
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.3
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    • pp.341-346
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    • 2010
  • The effect of specimen geometry on the bending and tensile strengths of dissimilar joints ($\beta-Si_3N_4/S45C$) with copper interlayers was evaluated. The average bending strength of specimens with circular cross sections was higher than that of specimens with rectangular cross sections. The crack initiation stress ($\sigma_i$) was successfully determined by the acoustic emission (AE) method and was approximately 60~80% of the bending strength. The residual stresses near the interfaces on the ceramic side were measured by X-ray diffraction before conducting the bending test. The bending strength and the crack initiation stress decreased with an increase in the residual stresses. The effect of the bending strain component was evaluated by the tensile testing; the tensile strength decreased with an increase in the bending strain component and was approximately 80% of the bending strength.

Thickness Effects of Coupling Agent on Residual Bending Stress in $Polyimide/SiO_2$ Joints ($Polyimide/SiO_2$ 접합체에서 잔류굽힘응력에 미치는 Coupling Agent 두께의 영향)

  • Kong, Do-Il;Park, Chan-Eon;Hong, Seung-Taek;Yang, Hoon-Chul;Kim, Ki-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.7 s.166
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    • pp.1085-1093
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    • 1999
  • Thickness effects of coupling agent on residual bending stress were investigated in $Polyimide/SiO_2$ joints during thermal cycling. Thickness and peel strength of $\gamma$-APS coupling agent were measured and correlated with solution concentration and residual bending stress. The variation of residual bending stress with temperature was also measured for various thicknesses of the coupling agent. Finite element results were compared with experimental data for residual bending stress in $Polyimide/SiO_2$ joints.

Estimation of Tensile Properties of Pipe Bends Manufactured by Cold-Bending (냉간 굽힘 가공된 곡관의 인장물성치 예측)

  • Kim, Jin-Weon;Lee, Mi-Yeon;Lee, Sa-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.9
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    • pp.1059-1064
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    • 2012
  • In this study, tensile tests were performed on specimens that simulated the cold-bending and heat-treatment of pipe bends to understand the mechanical properties of pipe bends manufactured by cold-bending followed by heat-treatment for relieving residual stress. The strength and ductility of cold-worked materials were respectively found to be higher and lower than those of the parent material although heat-treatment was carried out to relieve residual stress. In addition, the increase in strength and decrease in ductility were proportional to the applied strain levels for cold-working. It was thus inferred that the intrados and extrados regions of pipe bends that were cold-bended and heat-treated show higher strength and lower ductility compared to the parent straight pipe and that the mechanical properties at the crown region are nearly the same as those of the parent straight pipe.

Analysis of Mechanical Behavior and Fracture Toughness $K_{IC}$ on EGW Welded Joints for High Strength EH36-TMCP Ultra Thick Plate (고강도 극후판 EH36-TMCP강 EGW용접부의 역학적 거동 및 파괴인성 $K_{IC}$에 관한 해석)

  • Bang, Hee-Seon;Bang, Han-Sur;Joo, Sung-Min
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.22 no.6
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    • pp.565-572
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    • 2009
  • This work intends to establish the reliability and fracture toughness $K_{IC}$ criterion of welded joints by EGW for high strength EH36-TMCP ultra thick plate. For this, firstly thermo elasto-plastic analysis has been carried out on two pass X-groove butt joint model to clarify the thermal and mechanical behaviour(residual stress, plastic strain, magnitude of stress and their distribution and production mechanism). Moreover, to establish fracture criterion, analysis of fracture toughness $K_{IC}$ has been performed under the notch machined and residual stress with the load condition on EGW welded joints. A quantitative fracture criterion for EGW welded joints is suggested by using $K_{IC}$.

The Piezoelectric Degradation and Mechanical Properties in PZT Ceramics with $MnO_2$ Addition ($MnO_2$를 첨가한 PZT 세라믹스의 압전열화 및 기계적 특성)

  • 김종범;최성룡;윤여범;태원필;김송희
    • Journal of the Korean Ceramic Society
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    • v.34 no.3
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    • pp.257-264
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    • 1997
  • The aim of this study was to investigate the degradation of piezoelectric properties with compressive cy-clic loading, the change in bending strength before and after poling treatment and fracture strength in MPB depending on the amount of MnO2 addition. The MPB with 0.25 wt.% MnO2 showed the best resistance against the piezoelectric degradation with compressive cyclic loading. Bending strength increased when pol-ing and loading directions are parallel, however decreased when poling and loading directions are per-pendicular each other. Because, during poling treatment, compressive residual stress is generated in the pol-ing direction but tensile residual stress in the perpendicular direction to poling direction.

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Evaluation of weld joint properties with length of inserted short pipe at the time of pipeline welding (배관용접시 단관삽입길이에 따른 용접부 특성 평가)

  • Kim Cheol-man;Kim Woo-sik;Kim Young-seob;Kwon Jeong-rock
    • 한국가스학회:학술대회논문집
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    • 2003.10a
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    • pp.53-58
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    • 2003
  • API 5L X65 배관에 50mm이상의 단관을 삽입하여 용접하였을 경우, 삽입된 단관 길이 변화에 따른 용접부 기계적 특성 평가 결과를 요약하면 다음과 같다. 1. 단관삽입 용접부위의 거시적 조직관찰, 미소경도측정, 인장시험, 굽힘시험을 수행한 결과, 단관삽입 용접부의 건전성에는 문제가 없는 것으로 평가되었다. 2. 단관삽입 용접부의 원주방향 최대 인장 잔류응력의 크기는 단관 삽입 길이에 관계없이 약 150MPa로서 그리고 최대 압축 잔류응축은 약 300MPa로 측정되었다. 모재의 항복강도가 492MPa인 것과 비교하여보면 단관 삽입 용접에 의한 잔류응력의 영향은 매우 작은 것으로 평가되었다.

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