• Journal of the Korean Society for Precision Engineering
• /
• v.18 no.12
• /
• pp.124-129
• /
• 2001

Recently, life cycle and lead-time of products have been shortened with the demand of customers. Therefore, it is important to reduce time and cost at the step of manufacturing trial molds. High speed machining can be applied for this kind of purpose with a lot of practical advantages. In our research, several fundamental experiments are carried out to obtain machining parameters such as cutting force, machining time and surface characteristics for tool paths that are appropriate to high-speed machining. Moreover, a trial mold for an automatic transmission knob is fabricated with aluminum-7075 material. Using automatic set-up equipments, an ABS rapid prototype of a trial product of an AT knob is also manufactured with a filling process.

• Transactions of the Korean Society for Noise and Vibration Engineering
• /
• v.18 no.1
• /
• pp.47-56
• /
• 2008

This paper presents a detecting technique for the improvement in quality by appling the various vibrational characteristics theory. The object of this study is to objectively point out faulty gear by developing the program which can be used to analyze and predict the vibrational characteristics caused by gear wear, deformation and nick of auto-transmission. The fault detection methods by vibrational signal analysis of gear have been progressed in the various fields of industry. These methods have the advantage of being easy to attach the accelerometer without discontinuance of the structure. But not all the methods are efficient for finding early faults. So in the thesis, we completed development of the inspection system of vibration by appling the most efficient detecting methods and verified the system's reliability through experiments.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.18 no.5
• /
• pp.17-22
• /
• 2019

In this study, Cermet Reamers for planet carrier was manufactured and the machining characteristics were analyzed through processing experiment. Cermet reamer with ∅14, ∅15, ∅18, and ∅21mm was used and machining characteristics were compared and analyzed by observing tool wear, machining hole dimensions and surface roughness. In the flank wear of the tool, the result is less than 0.2mm, which is the target value for each tool size. The experimental results of the machining hole dimensions show the results of the process control range of 3/100 or less according to the size of the tool. Also, the surface roughness measurement result showed a value of less than $0.5{\mu}m$ in the process control range for each tool size. As a result of observing the experimental results of each ∅, the results satisfied the process standard in both the tool wear, the machining hole dimension and the surface roughness.

• Journal of agriculture & life science
• /
• v.52 no.6
• /
• pp.127-138
• /
• 2018

In this study, the operational characteristics of a domestic vegetable transplanter were investigated. The main functional components and power path of the tranplanter were analyzed. The link structure of transplanting device waskinematically analyzed, and 3D modeling and dynamic simulation were performed. Based on this analysis, the trajectory of the bottom end of the transplanting hopper was analyzed. Also, the plant spacing according to the engine speed and the shifting stage of transplanting transmission was analyzed and verified by field test. As main results of this study, the transplanting device is one degree of freedom(DOF) 4-bar link type mechanism which comprises 10 links and 13 rotating joints. The transplanting hopper plants seedlings in a vertical direction while maintaining a constant posture by the links of transplanting device. The power is transmitted to both the driving part and transplanting part from the engine, and the maximum and minimum plant spacing of the transplanting device were 428.97 mm and 261.20 mm.

• Analytical Science and Technology
• /
• v.27 no.1
• /
• pp.41-59
• /
• 2014

The aims of this work were the identification and the classification of fresh lubricants and used engine oils of vehicles for the application in forensic science field-80 kinds of fresh lubricants were purchased and 86 kinds of used engine oils were sampled from 24 kinds of diesel and gasoline vehicles with different driving conditions. The sample of lubricants and used engine oils were analyzed by GC/MS. The Bayesian model technique was developed for classification or identification. Both the wavelet fitting and the principal component analysis (PCA) techniques as a data dimension reduction were applied. In fresh lubricants classification, the rates of matching by Bayesian model technique with wavelet fitting and PCA were 97.5% and 96.7%, respectively. The Bayesian model technique with wavelet fitting was better to classify lubricants than it with PCA based on dimension reduction. And we selected the Bayesian model technique with wavelet fitting for classification of lubricants. The other experiment was the analysis of used engine oils which were collected from vehicles with the several mileage up to 5,000 km after replacing engine oil. The eighty six kinds of used engine oil sample with the mileage were collected. In vehicle classification (total 24 classes), the rate of matching by Bayesian model with wavelet fitting was 86.4%. However, in the vehicle's fuel type classification (whether it is gasoline vehicle or diesel vehicle, only total 2 classes), the rate of matching was 99.6%. In the used engine oil brands classification (total 6 classes), the rate of matching was 97.3%.

• 한국방재학회:학술대회논문집
• /
• 2011.02a
• /
• pp.194-194
• /
• 2011

현대 사회에서 차량을 비롯한 선박, 항공기와 같은 각종 수송수단들은 그 용도와 형태도 다양하고 널리 보급되어있을 뿐만 아니라 각 분야에서 없어서는 안 될 필수품이 되어 있다. 그러나 수송수단의 수와 활용빈도수가 증가함에 따라 그로 인한 차량화재, 선박화재 그리고 항공기화재 등과 같은 특수화재의 발생에 따른 재산 및 인명피해의 문제점들도 함께 늘어나고 있는 실정이다. 2009년 기준, 1년 동안의 전체 화재발생건수 47,071건 가운데 차량화재의 발생건수가 5,958건으로서 전체의 12.6% 정도를 차지하였다. 그뿐만 아니라 차량 내장재의 주 재질은 가연성을 지닌 열가소성 합성수지들로서 화재가 발생하였을 경우, 다량의 가연성 가스 및 독성가스를 방출하기 때문에 인명 및 재산 피해를 증가시키는 문제점을 갖고 있다. 하지만 아직까지도 이와 같은 수송수단에 대한 화재를 예방하거나 피해를 최소화할 수 있는 화재진압대책 등에 관한 연구는 미흡한 실정이다. 따라서 본 연구에서는 이러한 문제점을 해결하고 과학적이며 체계적인 대응방안을 수립하기 위한 기초 자료를 확보하고 이를 통한 수송수단의 화재안전성을 분석하고자 각종 수송수단에서 사용되는 오일을 대상으로 연소특성 분석 및 화재하중에 관한 연구를 수행하였다. 분석 대상 오일은 연료용과 부속용 오일로 크게 분류되며, 연료용 오일로는 차량용 경유와 휘발유 그리고 군용차량용 경유, 항공기용 백등유와 제트유, 선박용 고유황경유 등을 선정하였다. 부속용 오일로는 브레이크오일, 파워오일, 엔진오일, 자동변속기오일, 수동변속기오일을 대상으로 각각 일반용과 고급형 2가지씩 시료를 선정하여 분석을 수행하였다. 분석방법은 대상오일들의 기초물성을 고찰하기 위해서 비중계를 이용하여 각 시료들의 비중을 측정하였으며, 문헌으로부터 끓는점, 어는점 및 점도 등을 조사하였다. 또한, 대상오일들의 착화특성을 살펴보고자 콘칼로리미터와 인화점 측정기 및 발화점 측정기 등을 이용하여 발열량, 착화시간, 발연량, 발화점, 인화점 등을 측정하였다. 대상오일들의 물성 및 착화특성에 대한 측정결과를 살펴보면, 비중은 $725.8{\sim}1072.0kg/m^3$ 정도의 값을 나타냈고, 인화점은 영하의 인화점을 갖는 휘발유의 경우, 장비의 특성상 분석이 곤란하여 측정하지 못하였으며, 다른 시료들은 $45.3{\sim}266.6^{\circ}C$정도의 값을 나타냈다. 발화점은 $325.7{\sim}600.6^{\circ}C$정도의 값을 갖는 것으로 나타났다. 따라서 이와 같은 결과들을 활용하면 차량, 선박, 항공기 등에 대한 화재발생과 관련된 화재안전성을 분석하고 이를 통한 수송시스템의 화재에 대한 예방 및 대응 방안의 효율성을 높일 수 있을 것으로 생각된다.

• Journal of the Korea Academia-Industrial cooperation Society
• /
• v.20 no.9
• /
• pp.517-524
• /
• 2019

The overdrive hub clutch is attached to a 6-speed automatic transmission to reduce fuel consumption by using the additional power of the engine. This paper proposes a means to minimize the load and roll-over ratio on the punch during the piercing process for the overdrive hub clutch product. Die clearance, shear angle, and friction coefficient, which can affect the load and roll-over ratio of the punch during processing, were set as the design variables. Sensitivity analysis was also conducted to determine the influence of each design variable on the punch load and roll-over ratio. As a result, shear angle, friction coefficient and die clearance were found to be sensitive to load and roll-over ratio. The punch load and roll-over ratio were set as the objective function and the equation of each design variable and objective function was derives using the Response Surface Method. Finally, the optimal value of the design variables was derived using the Response Surface Method. Application of this model to finite element analysis resulted in 22.14% improvement in the roll-over ratio of the punch load and material.

• Transactions of the Korean Society of Mechanical Engineers B
• /
• v.41 no.11
• /
• pp.775-784
• /
• 2017

The purpose of this study was to analyse the basic data of the engine tuning inspection by confirming the working possibility of effective engine tuning and identifying the characteristics of tuned engine that are no problem with the safety operation and environment in a driving gasoline car. The effects of tuned engine on the characteristics of air/fuel ratio and performance at a wide range of engine speeds were experimentally investigated by the actual driving car with a four-cycle, four-cylinder DOHC, turbo-intercooler, water-cooled gasoline engine operating under four types of non-tuning, and tuning 2-1, 2-2 and 2-3. The tuned parts of engine in a driving gasoline car include the intake manifold, intake pipe, air filter, exhaust manifold, exhaust pipe and silencer. In this experiment, the air-fuel ratio and torque of both non-tuned and tuned engines that one person took on board in the car with a five-speed automatic transmission were measured by the chassis dynamometer(Dynojet 224xLC). It was found that the maximum torque of tuned engine in a driving gasoline car was increased by 103.68% on average, while the maximum output was increased by 119.68% on average in comparison to the non-tuned engine.

• Journal of the Korean Institute of Gas
• /
• v.17 no.6
• /
• pp.15-19
• /
• 2013

This paper is to analyze and study the cause of fire examples produced because of short phenomenon by electric connecting damage and contacting engine over-heating with combustible materials in engine room of vehicle. In the first example, it knew the fact that the fire produced by contacting with body of vehicle because of loosed of bracket bolt for wire fixing that installed on the transmission case the battery power cable supply the power from battery of engine room to starting motor. In the second example, it certified the fire by short phenomenon because of insulation tape melting wound wiring lined from battery to starting motor. In the third example, it sought for fire's cause that melting phenomenon the wire coating by overheated engine as the wire disconnected with connector by the vibration. Therefore, the fire of system including engine electric made in the danger the people in the car by failure of engine and other system. And than, the car's driver must manage and examine a vehicle conscientiously.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.24 no.4 s.175
• /
• pp.926-936
• /
• 2000

Actual and strict definition of the shift quality for the powertrain system equipped an automatic transmission must be understood through the acceleration change of the vehicle body, which the driver directly feels as a shift shock. For this reason, it is necessary to concurrently analyze the characteristics of the powertrain system and the vehicle body. This paper presents the mathematical model of the vehicle body, which is based on the equivalent lumped system, to append to the developed model of the powertrain system. The concept of tire slip is also introduced for the experimental relationship between tire/road and driving force. Using the developed dynamic simulation programs, shift transients characteristics are analyzed. Theoretical results are compared with experimental ones from real car tests in equal conditions in order to prove the validity of presented model. In these tests, the system to measure the vehicle acceleration is used with various speeds and engine throttle sensors. It is expected that the presented modeling techniques can provide good predictions of the vehicle driving comfortability.