• Title/Summary/Keyword: 자기연마디버링

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Characteristic of EP-MAP for Deburring of Microgroove using EP-MAP (전해-자기 복합 가공을 이용한 미세 그루브형상의 가공 특성에 관한 연구)

  • Kim, Sang Oh;Son, Chul Bae;Kwak, Jae Seob
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.3
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    • pp.313-318
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    • 2013
  • Magnetic abrasive polishing is an advanced deburring process for nonmagnetic materials and micropattern products that have non-machinability characteristics. Despite these advantages, there are some problems with using MAP for deburring. MAP has introduced geometric errors into microgrooves because of an over-cutting force caused by uncontrolled magnetic abrasives in the MAP tool. Thus, in this study, to solve this problem, an EP (electrolyte polishing)-MAP hybrid polishing process was developed for deburring microgrooves in an STS316 material. In addition, an evaluation of EP-MAP for the deburring of microgrooves was carried out by profiling the burrs. The results of the experiment showed geometric errors after the deburring process using MAP. However, in the case of EP-MAP, no geometric error was observed after the process because of the lower material removal rate in EP-MAP.

Analysis of Deburring Characteristics by Magnetic Abrasive Finishing Method (자기연마를 이용한 디버링 특성 분석)

  • ;;Yuri M. Baron
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.241-244
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    • 2002
  • Deburring is conducted using MAF(magnetic abrasive finishing) method. Magnetic inductor is designed and manufactured to generate proper magnetic induction far deburring the burr formed in drilling SM45C. Rotational speed, table feed rate, grain size of powder and working gap are changed to investigate the effect on deburring.

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자기연마를 이용한 미세 버제거 연구

  • ;;Yuri M.Baron
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.259-259
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    • 2004
  • 정밀부품의 가공 시에 발생되는 burr는 제품의 정밀도, 성능과 제품의 생산성에도 부정적인 영향을 끼치다. 따라서 효율적인 burr의 제거는 제품의 성능의 향상뿐만 아니라 생산성의 향상에도 긍정적인 영향을 미칠 수 있다. 자기 연마법(Magnetic Abrasive Finishing)은 연마제의 연마특성과 철의 자기화 성질을 이용한다. 자기장내의 자기력선의 응집현상을 통해서 burr를 제거하는 방법이다. 자기 유도자에 의해 형성된 magnet flow를 따라 지립이 정렬을 하고 정렬된 지립은 브러쉬의 역할을 하여 burr를 제거하게 된다.(중략)

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Study on Deburring and Burr Mechanism of Fabricated Micro-Pattern on Cylindrical Workpiece (원통형 공작물에서 미세패턴의 디버링 및 버의 생성 메커니즘)

  • Jin, Dong-Hyun;Lee, Sung-Ho;Kwak, Jae-Seob
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.4
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    • pp.251-255
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    • 2017
  • Burr generation is inevitable during the machining of a micro-pattern, and it is difficult to distinguish between the pattern and burr because they have a very small dimensions. In this study, a micro-pattern with a pitch of $60{\mu}m$and height of $1{\mu}m$ was fabricated on a cylindrical surface using a turning machine. The structure of a burr and its generation mechanism were determined, and a magnetic abrasive deburring process was used to improve the accuracy of the pattern. As a result, when fabricating a micro-pattern, it was shown that the direction of the burr was determined by the feed direction of the tool. The measured pattern height was $1.018{\mu}m$ when the magnetic flux density and spindle speed were respectively 40 mT and 1600 rpm, respectively, during magnetic abrasive deburring, which were determined to be the optimal conditions for processing.

Deburring using Magnetic Abrasive Machining (자기연마법을 이용한 Deburring)

  • Yeo, Woo-Seok;Lee, Choong-Seok;Chae, Seung-Su;Choi, Hwan;Lee, Jong-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.5 no.1
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    • pp.13-18
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    • 2006
  • The magnetic abrasive machining has been developed as a new finishing technology to obtain a fine surface of workpiece. In this paper, a static magnetic field method and a magnetic abrasive brush which has many technical advantages, are applied for the magnetic abrasive machining. In the experiment, some items such as finishing time, ratio of the magnetic abrasives to Fe-powder, motor revolutions per minute, and motor ratio revolutions per minute are tested. The results of this study have shown the fact that the burr height is mostly affected by the finishing time and the abrasive ratio. Also, it has been found that the magnetic abrasive machining is a possible new technology for the deburring.

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A Study of Micro-Channel Fabrication by Micro-Milling and Magnetic Abrasive Deburring (마이크로 밀링과 자기디버링을 적용한 마이크로 유동채널 가공)

  • Kwak, Tae-Kyung;Kwak, Jae-Seob
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.8
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    • pp.899-904
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    • 2011
  • This This study aims to verify burr formation and to remove the burrs in micro-channel fabrication using micro-machining tools. The machining processes are combined with micro-milling and magnetic abrasive deburring for AISI316 stainless steel. Depending on the micro-milling conditions that are applied, burrs are formed around the side walls. Magnetic abrasive deburring is used to remove these burrs. AISI316 stainless steel is a nonferrous material and its magnetic flux density, which is an important parameter for efficient magnetic abrasive deburring, is low. To enhance this magnetic flux density, we design and build a magnetic array table. The effect of removing burrs is evaluated via SEM and a surface tester.

A Study on the Characteristics of Deburring for Micro Punching Holes (미세 펀칭 구멍의 디버링 특성에 관한 연구)

  • 안병운;최용수;박성준;윤종학
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.329-333
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    • 2003
  • In micro hole punching process the burr occurs inevitably, but the burr must be minimized in order to improve the quality and accuracy of the product. In this study, magnetic field assisted polishing technique is applied to remove the burr which exists in nozzles for ink-jet printer head and proved to be a feasible for deburring by experiment. The deburring characteristics of sheet metals was investigated changing with polishing time. After the deburring, the burr size has remarkably reduced and roundness of the hole also has improved.

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A Study on Polishing of Grooved Surface by the Second-Generation Magnetic Abrasive Polishing (2 세대 자기연마를 이용한 미세 그루브형상 표면가공에 관한 연구)

  • Kim, Sang-Oh;Lee, Sung-Ho;Kawk, Jae-Seob
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.12
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    • pp.1641-1646
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    • 2011
  • The second-generation magnetic abrasive polishing is one of the nontraditional machining technologies newly developed. Because of the flexibility effect in magnetic abrasive polishing, the precise and mirror like surface can be obtained during this process. In this study, magnetic abrasive polishing process was applied in small grooved surface. As a result, it was seen that the flexible magnetic abrasive tool was effective to remove burrs on the edge of the groove. However, the efficiency of magnetic abrasive polishing at the slot was very low according to increasing depth and width of slot. So, correlation between geometric parameters, such as the depth and width, and surface roughness was evaluated and the minimum width for suitable polishing was found by experimental results.