• Title/Summary/Keyword: 입자 강화 복합재료

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Properties of $MoSi_2$ Based Composite Materials ($MoSi_2$ 복합재료의 특성)

  • Lee, Sang-Pill;Cho, Kyung-Seo;Lee, Jin-Kyung;Bae, Dong-Su
    • Journal of Ocean Engineering and Technology
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    • v.23 no.6
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    • pp.93-98
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    • 2009
  • The mechanical properties of $MoSi_2$ based composites containing various types of reinforcement, such as SiC, $ZrO_2$, and W, were investigated, based on detailed examinations of their microstructures. $MoSi_2$ based composites were fabricated at a temperature of $1350^{\circ}C$ using a hot-press device. The volume fraction of SiC and $ZrO_2$ particles in this composite system was fixed as 20%. The volume fraction of three types of W particles was changed from 10% to 30%. The characteristics of the $MoSi_2$ based composites were determined by means of optical microscopy and a three-point bending test. The addition of W particles to the $MoSi_2$ powders exhibited a sufficient improvement in the microstructure and mechanical property of the sintered $MoSi_2$ materials, compared to those of SiC and $ZrO_2$ particles. In particular, W/$MoSi_2$ composites containing W particles of 20 vol% represented a good flexural strength of about 530MPa at room temperature, accompanying a relative density of about 92%. The flexural strength of the W/$MoSi_2$ composites tended to decrease with an increase in the average size of the W particles.

The Effect of the Reinforced Particles on the Mechanical and Fracture Behaviors of the SiC/Al2O3/Vinyl-Ester Composites (SiC/Al2O3/Vinyl-Ester 복합재료의 강화재 입자가 기계적 특성 및 파괴거동에 미치는 영향)

  • Kim, Da Jin Sol;Yun, Yu Seong;Kwon, Oh Heon
    • Journal of the Korean Society of Safety
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    • v.32 no.3
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    • pp.1-7
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    • 2017
  • Particle reinforced composites are materials that have enhanced physical properties by adding particle reinforcements to polymer materials and have been applied to a wide range of fields such as the aerospace, bio-technology and automative industry. In this study, particle reinforced composites were prepared by mixing $SiC/Al_2O_3$ to the vinyl ester as the thermoset resin. The purpose of this study is to evaluate mechanical properties and fracture behavior by the tensile test and single edge notch specimen according to the addition ratio of reinforcement. Addition of 1 and 2 wt% of the particle reinforcement to the vinyl-ester resin was effective for the strength improvement. However, when it was more than 3 wt%, its strength was decreased. Also the highest elastic modulus obtained as 3.19 GPa was found at the 2 wt% addition of reinforcement. Futhermore the fracture toughness was evaluated by the energy release rate and the maximum critical energy release rate was obtained when 1 wt% reinforcement. The results show that the limit of adding of $SiC/Al_2O_3$ for improvement of the mechanical and fracture performance is 2 wt% reinforcement particles.

Microstructure and Wear Behavior of $SiC_p-reinforced$ Aluminum Matrix Composites Fabricated by Spray Casting Process (분사주조한 $SiC_p$ 입자강화 알루미늄 복합재료의 미세조직과 마멸특성)

  • Park, Chong-Sung;Kim, Myung-Ho
    • Journal of Korea Foundry Society
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    • v.15 no.6
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    • pp.574-587
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    • 1995
  • The $SiC_p-reinforced$ preforms fabricated by spray casting process were hot-extruded and subsequently T6-treated, and the morphology of the silicon phase and the grain size for these preforms and extruded samples were examined by Image Analyzer. Experimental observation revealed that with increase in volume percent of SiC particles, the grain size and silicon phase of the $Al-Si/SiC_p$ composites become finer, the shape of Si phase is changed from blocky to granular type, and aspect ratio of Si phase tend to become unity. Wear-tests with various sliding velocities, show that the wear resistance of spray cast specimen is increased remarkably compare to the permanent mold cast specimen at the sliding velocity range of $1.98{\sim}2.38m/sec$.. Microstructural observations for the worn surfaces of specimens revealed that wear resistance of Al-Si alloys at certain sliding velocities could be improved not only by the fine grain size of aluminum matrix but also the fine size and granular shape of silicon phases. The wear resistance of $SiC_p$ reinforced aluminum composites was found to be sensitive to the volume percentage of the reinforcing particles. The worn surfaces with various sliding velocities, show that change in wear mechanism seems to occur at the sliding velocity of near 2m/sec for all samples, and such a change in mechanism is delayed with increase in $SiC_p$ volume fraction.

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A Study on Ageing Characteristics and Alloy Elements of SiCp Reinforced Al Matrix Composites (SiCp입자강화 Al 복합재료에 대한 합금원소의 영향과 시효특성에 관한 연구)

  • Kim, Sug-Won;Lee, Ui-Jong;Woo, Kee-Do;Kim, Dong-Keun
    • Journal of Korea Foundry Society
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    • v.21 no.1
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    • pp.7-14
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    • 2001
  • The research on new DRA(discontinuous reinforced alloy) and CRA(continous reinforced alloy) composites has been carried out to improve the properties of ceramic fiber and particle reinforced metal matrix composites(MMCs). Effects of alloying elements and aging conditions on the microstructures and aging behavior of Al-Si-Cu-Mg-(Ni)-SiCp composite have been examined. The specimens used in this study were manufactured by duplex process. The first squeeze casting is the process to make precomposite and the second squeeze casting is the process to make final composite. The hardening behavior was accelerated with decreasing the size of SiCp particle in the composites. It is considered that the dislocation density increased with increasing SiCp size, due to the different thermal deformation between Al matrix and SiCp during quenching after the solution treatment. Peak aging time to obtain the maximum hardness in 3 ${\mu}m$ SiCp reinforced Al composite was reduced than that in large size(5, 10 ${\mu}m$) of SiCp because of difference in dislocation density. Aging hardening responce(${\Delta}H$ = $H_{Max}.-H_{S.T}$) of composites was greater than that of unreinforced Al alloy because of higher density of second phases in matrix.

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Heat and Wear Resistance Characterization of SiCp Reinforced Al Matrix Composites (SiCp입자강화 Al 복합재료의 내열 및 마모특성)

  • Kim, Sug-Won;Kim, Wan-Ki;Woo, Kee-Do;Ahn, Haeng-Keun
    • Journal of Korea Foundry Society
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    • v.20 no.6
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    • pp.377-385
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    • 2000
  • Al matrix composites as the most promising MMCs can be expected to be excellent engineering materials in the nearest future. So as to improve material properties of composite, many manufacturing processes have been developed. Among them, squeeze casting process which offers fine microstructure and near-net-shape is one of the most successful MMCs manufacturing processes. But, in case of with subsieve size particles (under 44 ${\mu}m$), it is very difficult to homogeneously distribute particles in matrix of Al matrix composite by various casting processes, including squeeze casting used so far. Duplex process which was developed in previous study was used to distribute the particle of subsieve size more homogeneously in matrix of Al matrix composite. Microstructures, wear and heat resistance characterization of Al-Si-Cu-Mg-(Ni)/SiCp manufactured by duplex process were examined to clarify the effect of manufacturing conditions, particle size of reinforcement and alloying elements. Al matrix composites reinforced with SiCp(10 ${\mu}m$) have the lowest wear amount among composites reinforced with 3 ${\mu}m$, 5 ${\mu}m$ and 10 ${\mu}m$ SiCp. The wear amount of Al matrix composites with 10 wt.% SiCp(3, 5, 10 ${\mu}m$) was decreased according to the increase of the sliding speed because abrasive wear takes place at high sliding speed of 4m/s and worn debris with block type occurs at low sliding speed of 1m/s. As for heat resistance, it is made clear that remarkable heat resistance property can be obtained by addition of Ni element in Al matrix composites.

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Relations Between Impact Damage and Ply Angle Under Same Impact Energy Condition (同一한 衝擊에너지 條件下의 CFRP 斜交積層板의 衝擊損傷과 配向角의 關係)

  • ;笠野英秋
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.10
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    • pp.1824-1832
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    • 1992
  • This study investigated the compressive Young's modulus and the impactinduced damage of CFRP angle-ply laminate under same impact energy condition. The specimens of angle-ply laminate composites [0.deg.$_{6}$/ .theta..deg.$_{10}$/ 0.deg.$_{6}$] with .theta..deg. =30.deg., 45.deg., 60.deg. and 90.deg. were employed, and damaged by steel balls of diameter of 5mm and 10mm propelled by air gun type impact testing machine. The impact damaged zones were observed through a scanning acoustic microscope(SAM), and their cross-sections were observed through a scanning electron microscope(SEM). The compressive Young's moduli before and after impact were measured, and compared with the theoretical values calculated. The results obtained were as follows: (1) The damage areas on the interfacial boundaries showed more severe change on the back side interface than on the impact side interface with increasing ply-angle. (2) The damage areas on the interfacial boundaries became larger with increasing impact velocity or ply-angle. (3) The impact damaged zone showed the delamination on the interfacial boundaries and transverse cracks inside laminas. (4) The impact damaged zone was affected by the impactor size and speed or ply-angle under same impact energy condition. (5) Compressive Young's moduli before and after impact were lower than theoretical value, but showed a similar change according to ply-angle. (6) Compressive Young's moduli after impact were higher than those before impact, but there was no remarkable change in apparent compressive modulus after impact.t.act.

Microstructure and Mechanical Properties of in situ TiCp/Al Composites Fabricated by the Interfacial Reaction between SiC Particles and Liquid Al-Ti Alloy (SiC입자와 Al-Ti합금 용탕간반응에 의한 in situ 생성 TiC입자강화 Al합금복합재료의 조직과 기계적특성)

  • Lim, Suk-Won;Nakata, Hiromichi
    • Journal of Korea Foundry Society
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    • v.17 no.2
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    • pp.170-179
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    • 1997
  • A noble technique has been developed for fabricating in situ formed $TiC_p/Al$ composites. In this process, fairly stable TiC particles were in situ synthesized in liquid aluminum by the interfacial reaction between an Al-Ti melt and SiC, which is a comparatively unstable carbide from the view-point of thermodynamics. It is possible in the present process to generate TiC particles of nearly 1 ${\mu}m$ in diameter, even utilizing SiC of 14 ${\mu}m$ as raw material. However, the dispersion behavior of TiC particles in the matrix depends on the size of the raw material SiC. Decomposing finer SiC makes the dispersion of TiC particles more uniform and the mechanical properties of composites are improved accordingly. The structure of in situ composites and their mechanical properties are affected by the fabrication temperature and the stirring time. It has been found that the most suitable condition for fabrication should be applied depending on the size of the raw material, even if the same kinds of carbide are used. Furthermore, although Al-Ti-Si system intermetallic compounds are detected in a $TiC_p/Al-Si$ composite which is fabricated by conventional melt-stirrng method, these compounds can not be observed in a $TiC_p/Al-Si$ composite made by this in situ production method. Hence the mechanical properties of the in situ $TiC_p/Al-Si$ composite are superior to those of the conventional $TiC_p/Al-Si$ composites.

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Evaluation of Geogrid-Reinforced Track substructure Effectiveness Using A Large-Scale Pullout Device (대형인발시험기를 이용한 지오그리드로 보강된 궤도하부구조층의 효율성 평가)

  • Oh, Jeongho
    • Journal of the Society of Disaster Information
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    • v.10 no.1
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    • pp.40-48
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    • 2014
  • A number of attempts has been made to reinforce ballasted track substructure to meet the requirement of high-speed operation and effective rehabilitation of existing railroads. For the purpose of this, the use of geogrid has been applied, and the benefit of its use has been recognized via previous studies. In this study, an experimental pullout test was carried out to investigate the influence of normal stress on pullout strength of geogrid using different types of soil and geogrid. The results revealed that the pullout resistance generally tends to increase proportional to normal stress while the pullout coefficient interaction decreases, which is a function of material interface properties, such as the friction angle of soil, and interlocking condition between soil and geogrid. In addition, a methodology based on work-energy concept was proposed to evaluate effectiveness of geogrid and limitedly verified using test results.