• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 1996년도 추계학술대회 논문
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• pp.138-143
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• 1996

The 3-dimensional complex parts which construct automobile and aerospace parts are very difficult to polish by traditional polishing method. Abrasive flow machining is useful to polish an internal or external surface of the 3-dimensional shape part. In this paper media flow between workpiece and tooling part has been simulated and the charateristics of abrasive flow machining process have been analyzed according to various machining conditions by calculating the material removal and surface roughness.

• 한국재료학회지
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• 제5권7호
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• pp.765-774
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• 1995

입자강화 알루미늄 복합재료의 고온거동을 조사하기위하여, 온도 623K~823K에서 $10^{-2}$ ~1.0 S$^{-1}$ 변형속도로 열간 압축 가공 시험을 행하여 복합재의 고온유동응력에 미치는 강화입자의 첨가량, 강화입자의 종류 및 크기와 변형속도 및 변형온도 등의 영향을 조사하였다. 강화입자의 체적분율이 증가함에 따라서 고온유동음력은 증가하였으나 항복점에서의 차이가 변형량이 증가되어도 그대로 유지되고 있었다. 변형속도 민감도(m)로 볼때 SiCp첨가된 복합재가 A1$_2$O$_3$p를 첨가한 복합재보다 비교적 균일하게 가공할 수 있음을 알 수 있었으며, 823K에서 최적변형속도는 0.1Sec$^{-1}$ 이었다. 변형에 필요한 활성화 에너지는 A6061기지금속이 290KJmole$^{-1}$, A6061-20vo1% SiCp = 327KJmo1e$^{-1}$, A6061-20vo1% $Al_2$O$_3$= 531KJmole$^{-1}$이었다. 이것은 알루미늄의 자기활성화에너지 138KJmo1e$^{-1}$보다 큰 값으로 A1$_2$O$_3$강화복합재료가 SiCp 강화 복합재료보다 열간가공이 어렵다는 것을 나타내는 것이다.

• 한국기계가공학회지
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• 제18권2호
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• pp.73-81
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• 2019

Numerical simulations are performed for the thermal fluid flow around a circular cylinder, and the particle trajectories are calculated to investigate the particle motions and deposition characteristics. We aim to understand the effects of three important parameters (particle Stokes number, temperature difference in the flow and on the cylinder surface, and thermal conductivity ratio between the fluid and the particles) on the deposition efficiency. The results show that the thermophorectic effect is insignificant for particles with large Stokes numbers, but it affects particles with small Stokes numbers. The deposition efficiency increases with the increase in temperature difference between the flow and the cylinder or the decrease in ratio of thermal conductivity of the particles to the fluid. When thermophoresis becomes significant, the particles are deposited even on the back side of the cylinder.

• 한국식품저장유통학회지
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• 제14권4호
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• pp.364-368
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• 2007

가공이나 저장 중 쉽게 산화되는 특성을 갖는 비타민 C의 안정성과 가공적성을 향상시키고자 Zein-DP와 HPMC-FCC를 코팅제로 한 유동층 코팅법을 이용하여 코팅한 비타민 C 분말의 품질 특성에 대하여 조사하였다. 유동층 코팅은 비타민 C의 입자크기($80{\sim}100\;mesh,\;100{\sim}140\;mesh$)와 코팅액의 혼합비(1:1.6, 1:2.5, 1:3(w/w))를 달리하여 실시하였다. 코팅효율은 $80{\sim}100\;mesh$의 경우가 $100{\sim}140\;mesh$보다 높았고 코팅액의 혼합량이 많을수록 감소함을 보였다. 코팅된 필름의 두께는 $80{\sim}100\;mesh$의 경우가 $100{\sim}140\;mesh$보다 두꺼웠으며, 코팅된 입자의 입도분포도는 코팅액 혼합비 1:3에서 가장 좁았다. 코팅분말의 DPPH 소거능은 코팅 전 입자크기와 코팅액 혼합비에 따른 큰 차이를 보이지 않았다. 상기의 코팅된 분말의 품질 특성에 코팅물질의 종류는 거의 영향을 미치지 않았다. 이로써 비타민 C의 유동층 코팅에 적합한 조건으로 비타민 C의 입자크기는 $80{\sim}100\;mesh$, 비타민 C와 코팅 액의 혼합비는 1:3(w/w)으로 판단된다.

• 한국기계가공학회지
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• 제15권2호
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• pp.9-15
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• 2016

The dynamics of gas-particle flow from a supersonic abrasive blasting nozzle have been studied by 1-D analytical calculation, including wall friction effects inside the nozzle. The developed code in the present study shows a satisfactory agreement with the other study's results. By utilizing the code, the redesign and optimization of the inner contour of a commercial abrasive blasting nozzle were carried out, and it was found that the redesigned nozzle in the present study can produce faster particle velocities at the nozzle exit by up to 22% compared with the original commercial nozzle.

• 한국기계가공학회지
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• 제21권9호
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• pp.28-34
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• 2022

The flow at the top surface of the hopper is of particular industrial interest. Previously, the velocity distribution inside the hopper was predicted using the simple, void and spot models, which are equations for the particle flow field. However, because these equations cannot predict the velocity distribution at the top surface, a new equation has been recently proposed. This study employed the discrete element method with the changed shape of the particles. Based on the results, the shape of the particle had no effect on the discharge angle and shape of the velocity distribution; however, it greatly affected the size of the velocity distribution and bed thickness of the flowing particles. Therefore, in the future, it is necessary to modify the theoretical equation by considering the shape of the particles.

• Tribology and Lubricants
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• 제33권5호
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• pp.214-219
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• 2017

Abrasive fluidized bed machining (AFBM) is similar to general abrasive fluidized machining (AFM) in that it can perform polishing of the outer and inner surfaces of a 3-dimensional shape by the flow of particles. However, in the case of AFM, the shear force generated by the flow of the particles causes material removal, while in AFBM, the abrasive particles are suspended in the chamber to form a bed. AFBM can be used for deburring, polishing, edge contouring, shot peening, and cleaning of mechanical parts. Most studies on AFBM are limited to metals, and research on application of AFBM to plastic materials has not been performed yet. Therefore, in this study, we investigate the effect of rotating speed of the specimen and the air flow rate on the material removal characteristics during AFBM of polyacetal with a horizontal AFBM machine. The material removal rate (MRR) increases linearly with increase of the rotating speed of the main shaft because of the shear force between the particles of the fluidized bed and the rotation of the workpiece. The reduction in surface roughness tends to increase as the rotating speed of the main shaft increases. As the air flow rate increases, the MRR tends to decrease. At a flow rate of 70 L/min or more, the MRR remains almost constant. The reduction of the surface roughness of the specimen is found to decrease with increasing air flow rate.

• 반도체디스플레이기술학회지
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• 제22권4호
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• pp.1-6
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• 2023

In CO₂ laser surface machining of plastic films in modern display manufacturing, scattering of fume particles could be a major source of well-recognized film surface contamination. This computational fluid dynamics research investigates the suction air flow patterns over a film surface as well as the dispersion of micron-sized fume particles with low-Reynolds number particle drag model. The numerical results show the recirculatory flow patterns near laser machining point on film surface and also over the surface of vertical suction slot, which may hinder the efficient removal of fume particles from film surface. The dispersion characteristics of fume particles with various particle size have been tested systematically under different levels of suction flow intensity. It is found that suction removal efficiency of fume particles heavily depends on the particle size in highly nonlinear manners and a higher degree of suction does not always results in more efficient particle removal.

• 소성∙가공
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• 제14권4호
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• pp.351-359
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• 2005

The semi-solid processing is now becoming of great interest for the production of various parts by pressure die casting. Also, the rheo-casting has been substituted for thixo-casting, because the rheo-casting can control the solid particles to globular and non-dendritic solid phase. In the rheo-casting process, the important thing is to control the solid particles behavior in semi-solid materials. So in this paper, to control solid particles behavior in semi-solid materials, we experimented about the die filling tests during the semi-solid die casting in 0.3, 0.4, 0.5 and 0, 6 solid fraction. The die filling in semi-solid die casting were simulated by MAGMA soft/thixo module. By the die filling tests and computer simulation, the effect of solid particles behavior in rheology flow had been investigated.

• 한국기계가공학회지
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• 제10권6호
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• pp.102-108
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• 2011

The flow characteristics of unventilated dual impinging jets were experimentally investigated. Two nozzles with an aspect ratio of 20 were separated by 6 nozzle widths. The Reynolds number based on nozzle width and nozzle exit velocity was set to 5,000. A Particle Image Velocimetry (PIV) was used to measure turbulent velocity components. It was found that, when an impingement plate was installed in the converging region, there was a stagnation region in the inner area between nozzles. However, when it was installed in the combined region, both jets were merged and collided into the plate, showing single-jet characteristics. In addition, at a dual impinging jet, as the distance between a nozzle and an impingement plate decreased, the spanwise turbulent intensity at the plate increased.