• Proceedings of the KAIS Fall Conference
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• 2003.06a
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• pp.110-112
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• 2003

본 논문에서는 상용 CAD시스템을 이용하여 공구 및 인서트를 모델링하고, 절삭이론 및 유한요소법을 사용하여 인서트의 온도분포를 계산하였다. 절삭이론을 이용하여 절삭실험 없이 인서트 끝단의 온도를 계산하고, 이를 하중 조건으로 사용하여 공구의 온도분포를 얻을 수 있었다. 또한 공구 홀더 끝 부분의 여러 가지 온도 경계조건에 대하여, 공구 및 인서트의 온도분포가 계산되었다. 다양한 경계조건에 따른 인서트의 온도분포에 대한 지식은 공구설계 및 가공조건 설정시 유용하게 이용될 수 있으며 특히 어떠한 절삭실험 얼이 계산이 가능하므로 가공공정설계시 효과적으로 이용될 수 있다.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.16 no.9
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• pp.5737-5742
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• 2015

Insert injection molding is a process in which molten plastic is injected into a mold that contains a pre-placed insert. During the injection stage, the insert can be deformed by the pressure applied by the polymer melts. The deformation of the insert changes the width of the flow path around the insert, which can cause several defects such as short shots or warpages of the parts. In order to reduce the deformation of the insert, it is important to achieve successful design of gating system, insert geometry, and molding conditions. In the present study, the insert deformations that occured during the injection molding of the BLDC motor stator were investigated by numerical analyses. The gate location and the insert shape were modified to reduce the insert deformation. Finally, the injection molding with the modified designs was carried out, and it was confirmed that the insert deformation was reduced.

• Proceedings of the KIEE Conference
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• 2009.07a
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• pp.744_745
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• 2009

고해상도의 NMR 연구 개발을 위해서는 고자장의 마그넷연구가 선행되어야 한다. 고자장을 구현하기 위해서는 저온초전도체를 이용한 마그넷뿐만이 아니라 고온초전도체를 이용한 인서트 코일의 연구가 필요하다. 연세대학교에서는 국가지정연구실사업으로 단백질 구조 규명의 초고자장 NMR 실현을 위한 고온초전도 인서트 코일 기술연구를 진행하고 있다. 본 논문에서는 고온초전도 인서트 코일 연구를 위해 제작할 LTS background magnet과 HTS 인서트 코일에 대한 전자장 해석을 진행하였다. 균일도나 선재 사양 등의 주요 변수 등을 고려하여 LTS background magnet과 HTS 인서트 코일에 적합한 사양을 결정하도록 하였다.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.39 no.8
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• pp.787-791
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• 2015

In some cases which are unable to replace the inserts when the depot maintenance or performance improvement of armored vehicles are carried out could have a risk of declining clamping forces by re-processing chromate. The change in the clamping forces of inserts has been investigated by applying a chromate process to hold the insert on the aluminum plate of the armored vehicle in this paper. In order to identify the effect of types and surface treatment, the breaking strength has been measured by the equivalent test item to the actual conditions. These tests would contribute the establishment of the armored vehicle production process.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.38 no.7
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• pp.765-770
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• 2014

This paper describes the study on a method for improving the structural durability of bolted joints applied to a composite bogie frame. In this study, three bolted joints with and without inserts and screw threads were selected for determining the effect of the inserts, using experiment and analysis. The structural performances of the proposed bolted joints were compared and evaluated using the test method prescribed by the ASTM D5961 standard. The results revealed that the bolted joint having an insert shape without the screw thread offered improved durability for application to a composite bogie frame. Furthermore, the structural integrity of the frame comprising the bolted joints was evaluated using finite element analysis according to the JIS E 4207 standard. The Tasi-Wu and Von-Mises failure criteria were used for determining the failure of the composite structure and bolted joints, respectively. A sub-modeling technique was introduced for investigating the performance of the bolted joints in greater detail. The analysis results demonstrated that the Tasi-Wu failure index of the composite structure near the bolted joints was reduced by approximately one-half after applying an insert without the screw thread. This implies that the structural durability of the bolted joints of a composite bogie frame could be improved by using a metal insert without the screw thread.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.39 no.7
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• pp.643-651
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• 2011

An experimental study on the failure of aluminum sandwich joints under shear loading was conducted. A total of 60 specimens including three different insert types and two different potting types were fabricated and tested. The test results showed that the through-clearance type of joint fails at the highest load among insert type joints. The failure load of the potted joints with the dimple washer increased by 10% compared to the simple potted joints. As expected, the shear failure load became higher in accordance with the face thickness increase. It was also found that the upper face in contact with the loading tool is more dominant over the failure load.

• Proceedings of the Korea Concrete Institute Conference
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• 2008.04a
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• pp.321-324
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• 2008

This paper presents the results of the performance of compression-type anchor for CFRP tendon. As the results of previous tests, the principal variables for enhancing performance of anchor were sleeve dimensions, inserts, compression pressure, etc. A total of 18 specimens were tested for the performance of compression-type anchor with various inner shapes. Test results revealed that the length of sleeve increased along with the performance of anchor up to 18-22%. Also, the performance of anchor was susceptible to the length of sleeve compared to the surface treatment with the oxide.

• Transactions of the Korean Society of Mechanical Engineers
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• v.17 no.11
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• pp.2664-2675
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• 1993

In this paper, the effects of chip breaker configuration on cutting forces for various cutting conditions are investigated and a method for predicting cutting forces effectively for chip breaker insert in milling is described. Based on the shear plane model and the relevant equations already existing for the relation among the parameters, the method makes use of the analytic geometric approach considering the configuration of cutting too by a 3-dimensional coordinate transformation matrix. The groove type chip breaker insert is modeled to be a double rake insert, represented by the first radial rake angle, the second radial rake angle and the length of land, and the program analyzing the cutting forces is developed. The program capability is verified by comparing the results with the experimental ones for a single cutter; and in case of primary cutting forces, the results of simulation and experiments agree very well showing 2%~16.7% difference within the feed rate range investigated.

• Composites Research
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• v.31 no.4
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• pp.139-144
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• 2018

Long Fiber-reinforced composites have advantages of excellent production efficiency and formability of complex shapes compared to conventional continuous fiber reinforced composite materials. However, if we need to make complicated composite shapes or to assemble parts made of different materials, a variety of joining methods are needed. In general, long fiber prepreg sheet (LFPS) contains mold release agent to facilitate demolding after thermoforming. Therefore, mechanical fastening is required in addition to the adhesive bonding to get proper joining strength. In this study, we proposed a stainless steel insert for co-cure bonding which cures LFPS and bonds the stainless steel insert through thermoforming process. The wing of the insert which is spread during the thermoforming process induces adhesion and mechanical wedging effect and serves as a hook to resist the pulling force. The burn-out method was used to confirm the unfolded state of the stainless steel insert wings inserted into the composite material. The static pull-out test was performed to quantitatively evaluate the joining strength. From these experimental results, the condition which guarantees the most appropriate joining strength was derived.

• The Journal of the Korea Contents Association
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• v.9 no.12
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• pp.130-137
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• 2009

TV broadcast of election returns is an index to measure a public responsibility, scientific analysis and production power in each broadcasting station. This is the reason why each broadcasting station is spending a great amount of money, mobilizing many people and using facilities. TV election returns broadcast has been advanced for decades, particularly in its production, system and presentation. And, among those, broadcast graphic and inset graphic, which are representing election-related information, have became the important components in TV broadcast of election returns because of the advancement of production technology, a variety of presentation forms, and the visual effects. In this research, I analyze the part of image composition in inset graphic of TV election returns broadcast. As a result, in making insert graphic, each broadcasting station is analyzed to be producing the accurate and clear delivery of information on the stability and reliability of a visualized form, first and foremost. It requires that we research the methodology for the accurate and reliable delivery of information, as well as various image productions with a result of the progress in production technology.