• 한국결정성장학회지
• /
• 제15권1호
• /
• pp.39-44
• /
• 2005

적점토 60 wt%, 석탄회 20 wt%, 석분오니 20 wt%를 혼합하여 제작한 sheet 형태의 소지에 인덴트(indent)를 주고 건조방법, 파쇄방법, 성형방법을 변화시켜 1～5 mm 골재의 파쇄율을 알아보았다. 소지를 건조할 때 실내와 실외에서의 자연건조, 건조기건조, 마이크로웨이브(microwave)건조, 급속건조로 분류하여 비교실험 하였고, 파쇄방법은 볼밀 Ⅰ 파쇄, 볼밀 Ⅱ 파쇄, 낙하파쇄, 기계식 파쇄(롤러밀사용)법으로 변화를 주었다. 성형방법은 인덴트의 간격과 깊이를 변화시키면서 동시에 소지의 두께를 변화시켜 실험하였다. 건조방법에 의한 비교실험 결과는 210초까지 건조시킨 마이크로웨이브건조가 약 42%로. 파쇄방법에서는 볼밀 Ⅱ 파쇄법이 약 65 %로 가장 높은 파쇄율을 보였고, 성형방법에서는 인덴트의 깊이가 깊어질수록(3mm의 소지에서만), 소지의 두께가 증가할수록 크기가 Ф=5 mm보다 큰 골재의 수율은 감소했고 Ф=5 mm 이하인 골재의 수율은 증가했다. 각각의 실험 후 파쇄 된 1～5mm 골재의 aspect ratio를 비교해본 결과 3mm 두께의 소지를 급속건조법에 의해 건조하고 볼밀 Ⅱ법을 이용해 파쇄 한 경우 가장 균일한 골재의 모양으로 파쇄 되었음을 알 수 있었다.

• 한국세라믹학회지
• /
• 제44권10호
• /
• pp.568-573
• /
• 2007

For the manufacturing lightweight fine aggregate, clay and waste material was formed by pelletizer. The fine aggregate of 1-5 mm diameter was formed by diameter 76 cm pelletizer disc. Pelletization variables were : (1) pelletizer disc angle, (2) speed of revolution of pelletizer, (3) added pelletization time. Green and sintered aggregate were measured specific gravity, absorption rate and average size. The optimum condition were found that the pelletization variables were angle at $70^{\circ}$, speed of revolution of pelletizer at 23.2 rpm, and water/solid ratio at 1/5. At these conditions, it was formed that fine aggregate green whose average size was $2.0{\sim}3.35mm$. Specific gravity and average size are increased with low angle of disc and fast revolution speed of disc. Specific gravity and average size were not distinctly influenced by added pelletization time. Sintered aggregate was distinctly influenced by properties of green.

• 한국세라믹학회지
• /
• 제49권2호
• /
• pp.161-166
• /
• 2012

The temperature-rasing sintering method was used in this study to fabricate the aggregates of uniform pore size and distribution containing reject ash occurred in the thermal power plant. The spheric green aggregates made of reject ash were put into the box furnace of 800~$1000^{\circ}C$, heated with a heating rate of 5~$15^{\circ}C$/min to 1200~$1275^{\circ}C$, sintered for 10 min and then discharged out of the furnace to the room temperature. The input temperature, heating rate and sintering temperature increased the bloating phenomenon of the specimen, and the sintering temperature among them was the most effective factor. The aggregate manufactured at $1275^{\circ}C$ had the specific gravity of about 1.0 and water absorption of 1~2%, and the pores of 500~1,000 ${\mu}m$ were uniformly distributed across the whole specimen. Especially, the aggregates fabricated using the temperature-rasing sintering method in this study showed an excellent bloating properties and uniform microstructure without black core phenomenon which is typical for the bloated ceramics synthesized by direct sintering method.

• 한국농공학회지
• /
• 제37권1호
• /
• pp.73-80
• /
• 1995

This study was carried out to investigate the engineering properties of no-fines con- crete, consisting only of coarse aggregate, cement and water. The used coarse aggregates were two, one is natural coarse aggregate grading 4.75~ lOmm, the other is synthetic lightweight coarse aggregate grading 3~8mm. The results of this study are summarized as follows; 1. The W/C ratio of each type was increased with increase of additional amount of coarse aggregate. 2. The unit weight of used ndtural coarse aggregate was shown 1.762~2.184g/cm$^3$, and synthetic lightweight coarse aggregate was shown 0.756 ~ 1 .348g/cm$^3$. 3. The ahsorption rate of used natural coarse aggregate was shown 8.4 ~ 9.4 %, and synthetic lightweight coarse aggregate was shown 17.0~42.4%. 4. The compressive, tensile and hending strength was decreased with increase of coarse aggregate, respectively. The compressive strength of natural coarse aggregate 1:3 was shown 309kg/cm$^2$. 5. The ultrasonic pulse velocity and dynamic medulus of elasticity of each type was de- creased with increase coarse aggregate, respectively. Also, the decreasing rate of the natural aggregate was larger than that of the synthetic lightweight coarse ag- gregate.

• 한국세라믹학회지
• /
• 제45권11호
• /
• pp.750-754
• /
• 2008

The artificial aggregates with dense surface layer (shell) was fabricated and the dependence of water emission rate upon the shell structures was studied. The EAF dust containing many flux components and waste white clay with ignition loss of above 48% were used as for liquid phase and gas forming agents during a sintering process respectively. In addition, the shell structure was modified with various processes and the modification effect on water emission rate was analyzed. The pores under $10{\mu}m$ were found in the sintered artificial light aggregates and disappeared by incorporating to a bigger pore during re-sintering. The water emission rate in an initial step depended on a void content of aggregates filled in a bottle rather than a shell structure. But, after 7 days where the water emission of the aggregate with a shell is above 40%, the shell of aggregates suppressed the water emission. The core of aggregates was exposed and most shell was lost when crushed to smaller size so, the ability for suppressing water emission of the crushed aggregates decreased. The activation energy for the water emission was $3.46{\pm}0.25{\times}10^{-1}$J/mol for the most specimens showing that the activation energy is irrelevant to the pore size distribution and shell structure.

• 한국세라믹학회지
• /
• 제47권5호
• /
• pp.445-449
• /
• 2010

The purpose of this study is to improve recycling rate of the waste glasses by investigating bloating mechanism. In this study, we use waste glass(W/G) and hard clay(H/C) as raw materials. The artificial lightweight aggregates were formed by plastic forming($\phi$=10 mm) and sintered by fast firing method at different temperatures(between 700 and $1250^{\circ}C$). The physical properties of the aggregates such as bulk specific gravity, adsorption and microstructure of surface and cross-section are investigated with the sintering temperature and rate of W/G-H/C contents. As the result of the bulk specific gravity graphs, we can found out the inflection point at content of W/G 60 wt%. From the microstructure images, we considered the artificial lightweight aggregates content of W/ G over 60wt% are distributed numerous micro-pores by organic oxidation without Black Core and the artificial lightweight aggregates of W/G below 60 wt% are distributed macro-pores with Black Core.

• 한국구조물진단유지관리공학회 논문집
• /
• 제6권4호
• /
• pp.233-242
• /
• 2002

This study is to investigate experimentally the shear capacity of high-strength lightweight-aggregate reinforced concrete beams subjected to monotonic loading. Ten beams made of fly-ash artificial lightweight high-strength concrete were tested to determine their diagonal cracking and ultimate shear capacities. The variables in the test program were longitudinal reinforcement ratio; which variabled (between 0.83 and 1.66 percent), shear span-to-depth ratio (a/d=1.5, 2.5 and 3.5), and web reinforcement(0, 0.137, 0.275 and 0.554 percent). Six of the test beams had no web reinforcement and the other six had web reinforcement along the entire length of the beam. Most of beams failed brittly by distinct diagonal shear crack, and have reserved shear strength due to the lack of additional resisting effect by aggregate interlocking action after diagonal cracking. Test results indicate that the ACI Building Code predictions of Eq. (11-3) and (11-5) for lightweight concretes are unconservative for beams with tensile steel ratio of 1.66, a/d ratios greater than 2.5 without web reinforcement. Through a more rational approach to compute the contribution of concrete to the shear capacity, a postcracking shear strength in concrete is observed.

• 한국세라믹학회지
• /
• 제47권6호
• /
• pp.583-589
• /
• 2010

In this paper, the properties of reclaimed ash(RA) from various domestic thermal power plants(S, D and H) were analyzed, and the possibility of fabricating the artificial lightweight aggregate(ALA) using RA was studied. The chemical compositions of RA are similar to the clay, but it had higher concentrations of alkali earth metal oxides(CaO, MgO) and unburned-carbon. The TCLP(Toxicity Characteristic Leaching Procedure) results showed that the dissolution concentrations of heavy metal ions of RA were below the limitation defined by the enforcement regulation of wastes management law in Korea. The results of IC analysis showed that leaching concentration of $Cl^-$ ion was 124 ppm for RA of HN and ${SO_4}^{2-}$ ion was leached a few hundreds ppm for all RA in this study. The ALAs with various mass ratio of clay to reclaimed ash(RA:Clay = 7:3, 6:4, 5:5, 4:6, 3:7) were sintered with a electric muffle furnace at the temperature of $1050{\sim}1200^{\circ}C$. The specific gravity and water absorption(%) of the sintered ALAs were 1.1~1.8 and 10~30% respectively. The ALA sintered in the rotary kiln at $1125^{\circ}C$ showed a bulk density of 1.7 and water absorption of 15.2%.

• 한국환경과학회지
• /
• 제16권10호
• /
• pp.1169-1177
• /
• 2007

The main objective of this research was to evaluate the effects of process variables which were forming ability, flow displacement, effective stress, effective strain, fluid vector and products defects on manufactured artificial lightweight aggregate made of both incinerated sewage sludge ash and clay by means of the numerical analysis of a rigid-plastic finite element method. CATIA (3D CAD program) was used for an extrusion metal mold design that was widely used in designing aircraft, automobile and metallic molds. A metal forming analysis program (ATES Co.) had a function of a rigid-plastic finite element method was used to analyze the program. The result of extrusion forming analysis indicated clearly that a shape retention of the manufactured artificial light-weight aggregate could be maintained by increasing the extrusion ratio (increasing compressive strength inside of extrusion die) and decreasing the die angle. The stress concentration of metal mold was increased by increasing an extrusion ratio, and it was higher in a junction of punch and materials, friction parts between a bottom of the punch and inside of a container, a place of die angle and a place of die of metal mold. Therefore, a heat treatment as well as a rounding treatment for stress distribution in the higher stress concentration regions were necessary to extend a lifetime of the metallic mold. A deformity of the products could have made from several factors which were a surface crack, a lack of the shape retention and a crack of inside of the products. Specially, the surface crack in the products was the most notably affected by the extrusion ratio.

• 농업과학연구
• /
• 제18권2호
• /
• pp.140-147
• /
• 1991

이 논문(論文)은 양생조건(養生條件)에 따른 알카리 실리카 반응(反應)이 인공경량골재 콘크리트의 공학적(工學的) 성질(性質)에 미치는 영향에 관한 것으로서, 이 연구(硏究)에 의하여 얻어진 결과(結果)를 요약(要約)하면 다음과 같다. 1 각 콘크리트의 팽창은 재령이 증가함에 따라 증가하였으며, 재령 90일에서 Type A, B, C 및 D 콘크리트의 팽창율은 각각 0.173%, 0.575%, 0.230% 및 0.680%로 되었다. 특히, Type D는 Type A 콘크리트 보다 3.93 배(倍)의 팽창율을 보였고, 팽창이 증가함에 따라 균열폭도 증가되었으며 팽창율 0.680%에서 균열의 최대폭은 0.5 mm를 나타냈다. 2. 각 콘크리트의 동탄성 계수는 재령이 증가할수록 증가하여, 재령 30일에서 최대치를 나타냈고, 그 이후부터는 점차 감소하였다. 또한, 재령 90일에서 Type A, B, C 및 D 콘크리트의 동탄성 계수 손실율은 각각 24.3%, 33.7%, 28.1% 및 37.0% 로 되었으며, Type D는 Type A 콘크리트 보다 1.52 배(倍)의 손실율을 보였다. 3. 각 콘크리트의 초음파 진동속도는 재령이 증가할수록 증가하여 재령 30일에서 최대치를 나타냈고, 그 이후부터는 점차 감소하였다. 또한, 재령 90일에서 Type A, B, C 및 D 콘크리트의 초음파 진동속도 손실율은 각각 6.4%, 8.7%, 8.5% 및 14.2% 증가하였으며, 손실율은 Type D가 Type A 콘크리트 보다 2.21 배(倍) 크게 나타났다. 4. 동탄성 계수와 초음파 진동속도와의 상관관계(相關關係)는 고도(高度)의 유의성이 인정되었으며, 동탄성 계수는 초음파 진동속도가 증가할수록 증가되었고, 감소할수록 감소하였다. 또한, 동탄성 계수의 감소율은 각 재령에서 초음파 진동속도 감소율 보다 2-7배 이상 크게 나타났다. 5 동탄성 계수와 초음파 진동속도는 팽창이 증가함에 따라 감소하였고, 그 감소율은 재령이 증가함에 따라 증가되었으며, 팽창의 증가율은 동탄성 계수와 초음파 진동속도의 감소율 보다 더 크게 나타났다.