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Study on Physical Properties of Maleic anhydride Grafted Polypropylene (PP)/Kenaf Fiber (KF) Composites (말레인산 무수물 그래프트 폴리프로필렌/케나프 섬유 복합체의 물성에 대한 연구)

  • Ku, Sun Gyo;Kim, Yu Shin;Hong, Young Eun;Kim, Dong Won;Kim, Ki Sung;Kim, Youn Cheol
    • Applied Chemistry for Engineering
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    • v.28 no.1
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    • pp.73-79
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    • 2017
  • Maleic anhydride (MAH) grafted polypropylene (PP-g-MAH) copolymers were prepared by changing MAH and styrene monomer (SM) content, using a twin screw extruder at $190^{\circ}C$. The grafting degree was measured by non-aqueous back titration method. The grafting degree of PP-g-MAH-SM copolymer was higher than that of PP-g-MAH at the same MAH content. PP-g-MAH-SM/kenaf fiber (KF) composites were also prepared by using a PP-g-MAH as a matrix at $200^{\circ}C$ and the KF content was fixed at 20 wt%. Based on the degradation temperature investigated by TGA, the thermal stability of PP-g-MAH-SM/KF composites was more enhanced than that of PP-g-MAH only. Mechanical properties of the composites were also improved when MAH and SM applied together. The adhesion degree between the copolymer and KF was confirmed by both SEM pictures of the fractured surface and contact angles.

A Study on Increased Properties of Cellulose-Based Biodegradable Polymer Composites (셀룰로오스 기반 생분해성 고분자 복합재의 물성 증가에 관한 연구)

  • Sangjun Hong;Ajeong Lee;Sanghyeon Ju;Youngeun Shin;Teahoon Park
    • Composites Research
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    • v.36 no.2
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    • pp.126-131
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    • 2023
  • Growing environmental concerns regarding pollution caused by conventional plastics have increased interest in biodegradable polymers as alternative materials. The purpose of this study is to develop a 100% biodegradable nanocomposite material by introducing organic nucleating agents into the biodegradable and thermoplastic resin, poly(lactic acid), to improve its properties. Accordingly, cellulose nanofibers, an eco-friendly material, were adopted as a substitute for inorganic nucleating agents. To achieve a uniform dispersion of cellulose nanofibers (CNFs) within PLA, the aqueous solution of nanofibers was lyophilized to maintain their fibrous shape. Then, they were subjected to primary mixing using a twin-screw extruder. Test specimens with double mixing were then produced by injection molding. Differential scanning calorimetry was employed to confirm the reinforced physical properties, and it was found that the addition of 1 wt% CNFs acted as a reinforcing material and nucleating agent, reducing the cold crystallization temperature by approximately 14℃ and increasing the degree of crystallization. This study provides an environmentally friendly alternative for developing plastic materials with enhanced properties, which can contribute to a sustainable future without consuming inorganic nucleating agents. It serves as a basis for developing 100% biodegradable green nanocomposites.

Gradient Structures and Surface Composition of Polypropylene/Ethylene-Propylene Rubber Blends (폴리프로필렌/에틸렌-프로필렌 고무 블렌드 경사구조 및 표면조성)

  • Kim, Seog Je;Lee, Sung-Goo;Lee, Jae Heung;Choi, Kil-Yeong
    • Journal of Adhesion and Interface
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    • v.2 no.4
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    • pp.24-31
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    • 2001
  • Polypropylenes(PP) with different melt index values were mixed with ethylene-propylene rubber(EPR) or ethylene-propylene diene monomer rubber(EPDM) and an ethylene copolymer containing carboxylic acid group in a twin screw extruder. Then test specimens were prepared from the pellets of the blends with an injection molding machine. The mechanical properties and morphology of fractured surfaces were measured. Relative peak intensities of carboxylic acid group on the specimen surface were measured with an attennuated total reflection infrared spectrometer (ATR-IR) and compared with each other. The blend specimens were found to have the gradient morphology of rubber domains in PP matrix in the core region and PP skin layer. The blends containing PP of higher melt index showed greater content of ethylene copolymer containing carboxylic acid on the surface when the relative peak intensities of ATR-IR for carboxylic acid were compared. As the melt index values were increased, the decrease tendency in mechanical propeties such as tensile strength and impact strength was more significant for PP/EPR blends than PP/EPDM blends.

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PBAT Compound Films with Improved Hydrolysis Resistance and its Application (내가수분해성이 향상 된 PBAT의 컴파운드 필름 및 이의 응용)

  • Sim, Jae-Ho;Shim, Jae-Hoon
    • The Journal of the Convergence on Culture Technology
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    • v.8 no.5
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    • pp.553-559
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    • 2022
  • The film mulching technology is useful for controlling soil temperature and moisture by covering the soil surface, and for suppressing weeds. In this study, in order to improve the hydrolysis resistance and mechanical properties of the biodegradable mulching film, PBAT(Poly butylene adipate-co-terephthalate) and PLA(Poly lactic acid) were modified using a twin-screw extruder and then the physical and biodegradable properties of the film were investigated. After landfill the mulching film in soil, the weight reduction of the film was confirmed by period, and plant growth was observed after mulching in the dry paddy field for rice farming. Mulching films with improved hydrolysis resistance showed excellent crop growth properties, and biodegradable mulching films can offer potential as a new alternative for environmentally friendly, efficient and sustainable agricultural practices.

Rheological, Mechanical and Morphological Properties of Poly(acrylonitrile-butadiene-styrene)/Polycarbonate Blends with ABS-g-MAH (ABS-g-MAH를 포함한 Poly(acrylonitrile-butadiene-styrene)과 Polycarbonate 고분자 블렌드의 유변학적, 기계적, 형태학적 물성)

  • Song, Ki-Heon;Hong, John-Hee;Sung, Yu-Taek;Kim, Youn-Hee;Han, Mi-Sun;Yoon, Ho-Gyu;Kim, Woo-Nyon
    • Polymer(Korea)
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    • v.31 no.4
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    • pp.283-288
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    • 2007
  • Polymer blends containing poly(acrylonitrile-butadiene-styrene) (ABS) and polycarbonate(PC) (70/30, wt%) with compatibilizer were prepared using twin screw extruder. Compatibilizers were prepared by reactive extrusion with the ABS, maleic anhydride(MAH) and dicumyl peroxide(DCP) using twin screw extruder In the ABS/PC (70/30) blends, tensile strength did not change significantly, but increased from 52.25 to 55.03 MPa when the ABS-g-MAH was added in the amount of 5 phr. From the results of rheological properties, storage modulus of the ABS/PC/ABS-g-MAH blends at low frequencies showed lager value than that of the ABS/PC(70/30) blend. From the results of the morphological properties of the ABS/PC(70/30) blend, it was observed that the drop size of the PC ranged from 1.2 to $1.5\;{\mu}m$ and did not change significantly with the addition of the ABS-g-MAH($1{\sim}10\;phr$). From the results of the storage modulus, complex viscosity, and tensile strength of the ABS/PC (70/30) blends, it is found that the ABS-g-MAH is an effective compatibilizer in the ABS/PC (70/30) blends when the ABS-g-MAH is added in the amount of 5 phr.

A Study on the Manufacturing and Mechanical Properties of the PA66/EPDM/PP Composites for Enhanced Low Temperature Fracture Resistances (저온 내충격성 향상을 위한 PA66/EPDM/PP 복합체 제조와 기계적 특성 연구)

  • Lee, Tae-Sik;Yoon, Chang-Rok;Bang, Dae-Suk;Ahn, Dae-Young;Kye, Hyoung-San;Shin, Kyung-Chul
    • Elastomers and Composites
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    • v.44 no.2
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    • pp.164-174
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    • 2009
  • PA66/EPDM/PP-g-MA and PA66/EPDM-g-MA/PP-g-MA composites were manufactured by a modular intermeshing twin screw extruder for enhanced low temperature impact resistance with different content of PP-g-MA. The results showed that composite containing 90 wt% of PA66, 8 wt% of EPDM-g-MA, and 2 wt% of PP-g-MA has a optimum value in the thermal and mechanical properties. The characteristics of the composites were analyzed by TGA, DSC, and SEM. From above results, we established that the low interfacial strength and the impact resistance at low temperature shown in a pre-existing PP/EPDM composite were enhanced by grafting with compatibilizer such as maleic anhydride. These results show the possibility of local manufacturing process and cost down with optimum screw configuration for best mixing quality in the twin screw extruder.

A Study on the Manufacturing, Mechanical Properties,Abrasion Resistance, and Slow Crack Growth Resistance of the Recycled Polyethylene/Fly Ash Composites (재생 폴리에틸렌/비산회 분말 충전 복합체 제조와 기계적 물성, 내마모성 및 저속균열성장 저항성에 관한 연구)

  • Kye, Hyoung-San;Shin, Kyung-Chul
    • Elastomers and Composites
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    • v.46 no.4
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    • pp.335-342
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    • 2011
  • The virgin and recycled polyethylene composites with various ratio of fly ash were manufactured by using a fully intermeshing co-rotating twin screw extruder for the reuse of fly ash from power plant and post-consumed polyethylene. Fly ash were blended with virgin HDPE and recycled polyethylene at the weight fraction of 0 to 40 wt.%. Mechanical properties such as yield strength, abrasion resistance, and slow crack resistance were measured with ISO and ASTM standards. The experimental results for the various composites showed that the elongation at break and the yield stress of the composites decreased with increasing fly ash contents. Generally, the abrasion resistance of PEs decreased with increasing sandpaper grits but the abrasion resistance of the composites increased with fly ash content at finer abrasive surface. The slow crack growth resistance of virgin HDPE, recycled JRPE and the JRPE composite showed higher slow crack growth resistance up to 50% of load at notch depth of 20% and 30%, but KRPE and the KRPE composite showed much lower resistance than virgin HDPE, JRPE and the JRPE composite. Time to break, measured with NCLS test method, of all PEs and the composites satisfies the regulation of Korean Industrial Specification for sewer pipe and support application.

A Study on the Mechanical and Rheological Properties of the Recycled Polyethylene Composites with Ground Waste Tire Powder (재생 폴리에틸렌/폐타이어 분말 복합체의 기계적 특성 및 유변학적 특성에 관한 연구)

  • Kye, H.;Shin, K.;Bang, D.
    • Elastomers and Composites
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    • v.41 no.2
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    • pp.97-107
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    • 2006
  • The recycled polyethylene composites with various ratio of ground waste tire powder were manufactured by using a fully intermeshing co-rotating twin screw extruder for the reuse of waste tire scrap. In this investigation, the ground waste tire powders (GWTP) were blended with virgin HDPE and recycled polyethylene in the weight ratio of 0 to 50 wt.%. Mechanical properties such as tensile strength, elongation at break and impact strength were measured by using ASTM standard. The experimental results for the various composite showed that the tensile strength of composites decreased with increasing GWTP ratio, while elongation at break increased with the amounts of GWTP. On the other hand, the impact strength for the three kinds of composites showed maximum at the 30 wt.% of GWTP and then decreased. Morphology of the fracture surface tends to be rough with increasing waste tire powder content. Rheological properties were investigated by measuring the shear viscosity against shear rates and softening temperatures. They showed that melt viscosity of rubber composites in this study subsequently increased with increasing GWTP content as a result of increase of flow resistance against external stress and followed a Power-law behavior.

Study on the rheological, thermal and mechanical properties of thermoplastic starch plasticized by glycerol (열가소성 녹말의 유변학 성질, 열적 성질 및 기계적 성질에 관한 연구)

  • Bui, Duc Nhat;Son, Younggon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.6
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    • pp.21-26
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    • 2018
  • Thermoplastic starch (TPS) was prepared by mixing starch with glycerol as a plasticizer. The glycerol content ranged from 20 to 35 wt. % and TPS was prepared in a twin screw extruder. The shear viscosity, thermal and mechanical properties of the TPS were investigated. The viscosity of TPS exhibited typical shear thinning behavior: decreasing viscosity with increasing shear rate. The power index, n, increased with increasing glycerol content. This is because as the content of glycerol, a Newtonian fluid, increases, the viscosity behavior of the TPS becomes closer to that of a Newtonian fluid. The thermal behavior of TPS showed that starch and glycerol are miscible. In addition, when TPS was aged for more than one day at room temperature, TPS showed a partially miscible phase structure. The moisture absorbed into the TPS was assumed to change the phase behavior. The mechanical properties of TPS were found to be strongly dependent on the content of the plasticizer. Both the toughness and stiffness increased with increasing plasticizer content. DSC showed that this unusual result was due to the combined effect of humidity and the high amylose content in starch.

Properties of Nanocomposites Based on Polymer Blend Containing PVDF, Carbon Fiber and Carbon Nanotube (PVDF를 포함한 고분자 블렌드와 탄소섬유/탄소나노튜브를 이용한 복합재료의 특성)

  • Kim, Jeong Ho;Son, Kwonsang;Lee, Minho
    • Applied Chemistry for Engineering
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    • v.25 no.1
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    • pp.14-19
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    • 2014
  • Nanocomposites based on poly(methyl methacrylate) (PMMA)/poly(vinylidene fluoride) (PVDF) and poly(ethylene terephthalate) (PET)/(PVDF) blended with carbon fibers (CF) and carbon nanotube (CNT) were prepared by melt mixing in the twin screw extruder. Morphologies of the PMMA/PVDF/CF/CNT and PET/PVDF/CF/CNT nanocomposites were investigated using SEM. The aggregation of CNT was observed in PMMA/PVDF/CF/CNT nanocomposites while the good dispersion of CNT was shown in PET/PVDF/CF/CNT nanocomposites. In SEM image of PET/PVDF/CF/CNT nanocomposite, the CNT were mainly located at the PET domain of phase-separated PET/PVDF blend due to the ${\pi}-{\pi}$ interaction between the phenyl ring of PET and graphite sheet of the CNT's surface. In addition, a fairly good compatibility between PET/PVDF matrix and CF was shown in the SEM image. In the case of PET/PVDF nanocomposites blended with the co-addition of CF and CNT, the volume electrical resistivity decreased while no change was observed in PMMA/PVDF/CF/CNT composites. The degree of CNT dispersion in morphology results was consistent with the electrical conductivity results. From the DSC results, the crystallization temperature (Tc) of PET/PVDF/CF/CNT nanocomposites increased due to the co-addition of CF and CNTs acting as a nucleating agent. Flexural modulus of PET/PVDF/CF/CNT were sharply enhanced due to increasing the interaction between PET and CF.