• 제목/요약/키워드: 이종재료

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세라믹/금속 이종재료 계면의 기계적 특성에 관한 연구 (A Study on Mechanical Characteristics of Interface of Ceramic/Metal Composites)

  • 서도원;김학근;송준희;임재규;박찬경
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 춘계학술대회논문집A
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    • pp.121-126
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    • 2000
  • Metal/Ceramic structures have many attractive properties, with great potential for applications that demand high stiffness, as well as chemical and biological stability, thermal and electrical insulation. They are currently in use for mechanical and thermal protection in cutting tool and engine parts. With all their great advantage, ceramics suffer from one major problem they are brittle, and are especially susceptible to cracking from surface contacts. Delamination at the interfaces with adjacent layers is a particularly disturbing problem, and can cause premature failure of a composite system. so determination of adhesive properties of coating is one of the most important problems for the extension of the use of coated materials. In this work, mechanical characteristics of Interface of ceramic/Metal composites are evaluated by means of hardness test, indentation test apparent interfacial toughness and bonding strength test. The interface indentation test provides a relation between the applied load(P) and the length of the crack(a) created at the interface between the coating and the substrate.

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균열 표면거칠기에 의한 이종재료 계면의 차단효과 (Shielding Effects of Bimaterial Interfaces by Crack Surface Asperities)

  • 채영석;권용수;최병선
    • 대한기계학회논문집
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    • 제18권3호
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    • pp.540-547
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    • 1994
  • Contact and frictional locking conditions and the effect of shielding due to contact at the facet, which could be represented by the difference in energy release rate, as a function of phase angle of loading are analyzed in this study for the case of interfacial cracks by assuming single crack-kink model. The analysis of contact effects on interfacial fracture resistance shows that relative shielding increases as the shear component was increased, which indicates a qualitative agreement with the previous experimental results.

Al/Steel 이종재료의 접착이음에 대한 혼합모드의 파괴기준 (Fracture criterion of mixed mode in adhesively bonded joints of Al/Steel dissimilar materials)

  • 정남용;장진모
    • 대한기계학회논문집A
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    • 제21권8호
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    • pp.1322-1331
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    • 1997
  • A method of strength evaluation applying fracture mechanics in the adhesively bonded joints of Al/Steel dissimilar materials was investigated in this paper. Various shapes of adhesively bonded Al/Steel scarf joints focussing on fracture criterion of mixed mode crack were prepared for the static tests. Also, stress intensity factors of the interface cracks in adhesively bonded joints of Al/Steel dissimilar materials were analyzed with 2-dimensional elastic program of boundary element method(BEM), and the experiment of fracture toughness were carried out under various mixed mode conditions. From the results, the fracture criterion and method of strength evaluation by the fracture toughness in adhesively bonded joints of Al/Steel dissimilar materials were proposed.

이종재료의 레이저용접에서 잔류응력 평가 (The Study on Residual Stress of Laser Weldment for the Heterogeneous Materials)

  • 오세헌;민택기
    • 한국공작기계학회논문집
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    • 제13권3호
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    • pp.119-125
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    • 2004
  • Generally, it is used the compensation spring to compensate the inaccuracy of screen image induced by thermal deformation in CRT monitor. Its mechanism is bi-metallic system made of heterogeneous metals and these is bonded by laser welding. But laser welding induces the non-uniform temperature distribution and locally residual stress is yielded by these temperature deviation. This paper studies residual stress of laser weldment using FEA and hole drilling method. The results are followed. In the case of heterogeneous materials weldment, higher residual stress induced in the weldment region of SUS 304 which have larger CTE than Ni 36 and residual stress on the middle of specimen is higher by 10.9% than that of its surface Measured residual stress of SUS 304 yield 481MPa and that of Ni 36 is 140.5MPa in the vicinity of the welding region. And the residual distribution is very similar in comparison with FEA result.

초고진공용 부품 적용을 위한 스테인리스 스틸과 구리의 용접 (Welding of Stainless Steel to Copper for UHV Component Application)

  • 흥만수;김경렬;박종도;김영찬;정진화
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2004년도 추계학술발표대회 개요집
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    • pp.243-245
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    • 2004
  • 가속기의 저장링 및 빔라인에는 방사광을 차단 혹은 일부 통과 둥의 목적으로 Photon Absorber와 같은 진공 부품이 사용되고 있으며, 이는 일반적으로 구리와 스테인리스 스틸 등의 이종재료를 브레이징 공정을 이용하여 제작함으로써 부품이 구조적 건성의 확보와 더불어 진공환경 및 수밀을 유지하고 있다. 그러나, Photon Absorber는 사용 용도에 따라 구조적 형상이 서로 다르기 때문에 브레이징 공정을 적용하는 경우, 상대적으로 제품 생산가격의 상승, 유지보수 및 제작불량에 따른 공정 제어의 어려움이 나타나고 있다. 본 연구에서는 스테인리스 스틸 (STS 304)과 구리(OFHC Copper)의 이종금속에 접합에 GTAW 용접 공정 기술을 적용하여 제반 용접공정에 따른 용접부 성능 및 진공 특성 등을 검토하였다. 용접봉 (ER CuSi-A)을 직접 사용하여 이종 재료의 시험편에 GTAW 용접을 적용한 결과, 진공 누설율은 $1{\times}10^{-10}\;Torr{\cdot}l/s$ 이하를 얻을 수 있었으며, 용접 접합부의 인장강도 210 MPa로써 구리 모재와 유사한 기계적 특성을 나타내었다.

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상반일 등고선 적분법(RWCIM)을 이용한 이방성 이종재료 내의 V-노치 균열에 대한 고유벡터 해석 (A study on the eigenvector analyses for V-notched cracks in Anisotropic Dissimilar Materials by the Reciprocal Work Contour Integral Method)

  • 노홍래;김진광;조상봉
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 춘계학술대회논문집A
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    • pp.115-120
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    • 2000
  • This paper examines that it is possible to apply RWCIM for determining eigenvector coefficients associated with eigenvalues for V-notched cracks in anisotropic dissimilar materials using the complex stress function. To verify the RWCIM algorithm, two tests will be shown. First it is performed to ascertain whether predicted coefficients associated with eigenvectors is obtained exactly. Second, it makes an examination of the state of stress for FEM and RWCIM according to a number of eigenvectors at a location far away from the V-notched crack tip.

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금형압축 하에서 구리/철 이종재료 분말의 치밀화 거동 (Densification Behavior of Dissimilar Material Powder during Die Compaction)

  • 김택의;이성철;김기태
    • 대한기계학회논문집A
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    • 제32권5호
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    • pp.379-386
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    • 2008
  • Densification behavior of dissimilar material powder (copper and pure iron powder) under die compaction was investigated. Experimental data were obtained for copper and pure iron powder compacts with various volume ratios under die compaction. Dissimilar material powder was simultaneously compacted into a jointed cylindrical compact with different powder materials in inner and outer part, respectively. To simulate densification behavior of dissimilar material powder, elastoplastic constitutive equation proposed by Shima and Oyane was implemented into a finite element program (ABAQUS) under die compaction. Finite element results were compared with experimental data for densification, deformed geometry and density distribution of powder compacts under die compaction.

이종재료의 알루미늄 이중 외팔보 복합재의 충격 거동 (Impact Behavior at Composite Material of Aluminium Double Cantilever Beam with Two Kinds of Materials)

  • 조재웅
    • 한국산학기술학회논문지
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    • 제8권3호
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    • pp.421-426
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    • 2007
  • 본 연구는 이종재료의 이중외팔보 시험편들을 충격하중으로 실험한 결과들에 대하여 유한요소법으로 동적해석을 하였다. 충격 속도로서는 6.4 및 18.47 m/s를 적용하였고 그 실험 결과와 시뮬레이션 데이터로 상호 비교하였다. 크랙 에너지 해방율과 블록의 힘 및 변형을 컴퓨터로 수치 해석할 수 있었다. 본 논문에서 해석된 시험편의 수치해석 데이터로 실험 데이터에 근접시키게 되는 검증을 함으로서 충격 실험에 대한 수치적 시뮬레이션을 하기에 타당함을 알 수 있었다.

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이종재료의 경사접착이음에 대한 파괴강도의 예측 (Prediction Fracture Strength on Adhesively Bonded scarf Joints in Dissimilar Materials)

  • 정남용
    • 한국생산제조학회지
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    • 제4권4호
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    • pp.50-60
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    • 1995
  • Recently advantages joining dissimiliar materials and light weight material techniques have led to increasing use of structural adhesives in the various industries. Stress singulartiy occurs at the interface edges of adhesively bonded dissimilar materials. So it is required to analyze its stress singularity at the interface edges of adhesively bonded joints indissimilar materials. In this paper, the analysis method of stress singularity is studied in detail. Also, effects of the stress singularity at the interface edge of adhesively bonded scarf joints in combinations of dissimilar materials are investigated by using 2-dimensional elastic program of boundary element method. As the results, the strength evaluation method of adhesively bonded dissimilar materials using the stress singularity factor, $\Gamma$,is very useful. The fracture criterion, method of strength evaluation and prediction of fracture strength by the stress singularity factor on the adhesively bonded dissimilar materials are proposed.

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