• Title/Summary/Keyword: 이음부의 두께

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A study on the applicability of newly developed stainless steel for weight reduction of carbody of intermodal tram (인터모달 트램 차체 경량화를 위한 신개발 스테인레스 강재 적용성 연구)

  • Seo, Sung-il;Kim, Jeong-guk;Jung, Hyun-seung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.3
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    • pp.457-463
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    • 2016
  • The newly developed super ductile duplex stainless steel (SDSS) has good strength and ductility, and it can be used to reduce weight and improve the fabrication efficiency of a carbody of a rolling stock. In this study, spot weldability tests were conducted to take advantage of SDDSS in a carbody for an intermodal tram. Specimens of various thickness (0.4 to 5.0 mm) were prepared to find the proper welding conditions, and tensile load tests were conducted to evaluate the tensile-shear strength of spot welded joints. Then, nugget diameters were measured to verify the quality. The tensile-shear strength was found to be proportional to the heat parameter. It was verified that the tensile-shear strengths and nugget sizes of the joints satisfy the standard requirements. The overall weldability tests confirmed that SDDSS can be used effectively for the carbody of an intermodal tram.

A Study on Survey of Carbonation for Sound, Cracked, and Joint Concrete in RC Column in Metropolitan City (국내 도심지 콘크리트 교각 취약부의 탄산화 조사에 대한 연구)

  • Kwon, Seung Jun;Park, Sang Sun;Nam, Sang Hyuk;Cho, Ho Jin
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.11 no.3
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    • pp.116-122
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    • 2007
  • The concrete structures in Metropolitan city are usually exposed to carbonation and corrosion of embedded steel occurs due to the carbonation. In inspection and diagnosis of concrete structures, carbonation depth in sound concrete is mainly evaluated and service life for concrete structure is predicted based on the result. Generally, however, mass concrete structures such as columns have construction joint for suitable placing and also have cracks in early-age. In this study, carbonation depth in RC columns used for 20 years in metropolitan city is evaluated and also analyzed by considering the local conditions like sound, cracked, and joint area. The carbonation depth in cracked and joint area is more rapid than that in sound area, and it is thought to be more desirable to consider this effect in concrete structures with small cover depth. Furthermore, the technique for carbonation prediction in cracked concrete is derived in terms of crack width and the results from this technique are verified by comparing those from previous research.

The Principle and Application of the Explosive Welding (폭발용접의 원리와 응용)

  • 성상철;심상한;이병일
    • Journal of Welding and Joining
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    • v.15 no.6
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    • pp.13-23
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    • 1997
  • 폭발용접은 화약의 폭발에 의한 충격 에너지를 이용하여 금속을 접합시키는 방법으로서 화약의 폭발에 의해 생기는 순간적인 높은 에너지를 이용하는 접합법이다. 1944년에 처음으로 폭발용접의 기술적, 상업적인 이점으로 인해 수요가 증가하고 있는 실정이다. 적용 예는 거대한 판재의 cladding을 포함하여 cladding nozzle, tube 와 tubeplate의 접합, pipe와 pipe의 접합등에 사용되고 있다. 종래의 용접법으로는 용접이 곤란하거나 불가능한 것으로 생각되었던 이종금속에 대해서는 적용이 가능하 고, 용접에 의한 열영향을 받지 않으며 용접 속도가 대단히 빠르다는 잇점이 있다. 또한 용접의 차이가 커서 접합이 곤란한 금속을 폭발용접하면 이음부는 충분한 강도를 가지면서 용이하게 접합할 수 있는 것이 큰 특징이다. 대부분의 금속은 폭발용접이 가능하지만 폭발의 충격에 의해서 균열이 발생되기 쉽고 주철과 같이 취약한 금속 및 Mg을 함유한 알루미늄 합금(순 알루미늄과는 접합 가능함)등은 이 용접법을 사용하기 는 곤란하다. 시공상의 특징으로는 특별한 기계 장치가 필요하지 않고 모재가 판재 혹은 파이프상이면 모재 두께에 제한 받지 않고, 어떠한 형태와도 가능하기 때문에 다품종, 소량생산이 가능하다. 한편 접합시에 화약을 사용하기 때문에 취급에 있어서 주의를 요하고 큰 폭발음 때문에 용접장소의 제한을 받는다는 것이다.

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An Experimental Study on the Static Load Capacity of T-Type Tension Joints with High Tension Bolt (고장력볼트 T-인장이음의 정적내력에 관한 실험적 연구)

  • Lee, Seung Yong;Choi, Jun Hyeok;Kim, Kyong Tae
    • Journal of Korean Society of Steel Construction
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    • v.27 no.1
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    • pp.53-61
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    • 2015
  • The tension type joint is a mechanically very efficient connection method, as it directly uses the load capacity of base metal or high tension bolt, the reduction of the number of drilling hole and fastening and the fatigue resistance. It is applied to the joint of girder and cross beam, horizontal joints of towers, beam to column joints, the secondary member joints of deck floor ends, and brackets. In this paper, static load tests for the T-type tension joint were conducted to investigate the structural behavior of the joint. The parameters were bolt diameter, flange thickness, and the reduction of clamping force of the joint. The failure modes and load capacity of joints and the effects of flange thickness, bolt diameter and clamping force were investigated.

Evaluation of Welding strength with welding voltage and current in $CO_2$ Welding Plate ($CO_2$ 용접재의 용접전압과 용접전류에 따른 강도 평가)

  • 송준희;문창렬;임재규
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.261-263
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    • 2004
  • 상용차의 다양한 모델의 변화에 따른 여러 가지 용접부의 이음형태를 가지는 차체부품이 요구됨에 따라 생산성 향상을 위해 용접재의 두께별, 형태별 용접조건의 최적화가 시급히 요구된다$^{1.2)}$ . (중략)

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A Study on the Evaluation of Design Compressive Strength and Flexural Strength of the Improved Deep Corrugated Steel Plate (성능 개선된 대골형 파형강판의 설계 압축 및 휨 강도 평가에 대한 연구)

  • Sim, Jong Sung;Lee, Hyeon Gi;Kang, Tae Sung
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.15 no.3
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    • pp.155-162
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    • 2011
  • The structures that use the bridge plates are considered to have advantages such as short work term, excellent economical efficiency and low maintenance cost. Bridge plates are being widely used for water ducts and eco-corridors as replacements of reinforced concrete ducts. Bridge plates are deep and have greater pitch as compare to conventionally deep corrugated steel plate. They are expected to be increasingly used in the future. The structures that use bridge plates have two forms, such as arch type and box type. The arch type structures are designed based on the compressive strength, and the box type structures, based on the moment in the plate member. In this study, the ultimate strength and moment strength of the connection part of the specimens were examined by their thickness. Static and bending tests used to evaluate the performance of bridge plate. Finally, These results were used in the design process.

Welding Characteristics of 400MPa Grade Hot Rolled H-beam(SHN400) for Building Structure (400MPa급 건축구조용 열간압연 H형강(SHN400)의 용접특성)

  • Kim, Hee-Dong;Yang, Jae-Geun;Lee, Eun-Taik;Kim, Woo-Bum;Oh, Young-Suk
    • Journal of Korean Society of Steel Construction
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    • v.24 no.1
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    • pp.129-136
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    • 2012
  • This study seeks to evaluate the welding characteristics of SHN400 steel, which is suitable for the steel material used in building structures in KS. For this purpose, the Y-groove weld crack test and hardness, tensile, bending, cross tensile, and charpy V notch tests at the welding point were conducted with specimens taken from the highest, the thickest and the commonly used H-beams for girder or beam members. Each test was conducted under the KS test conditions. All tests results satisfied the requirements of KS and the welding requirements for the proper inelastic behavior of structure, indicating that SHN400 can be used for the building structure as a structural material.

A Study on Mechanical Properties of SM490-TMC Back Plate(40 mm) Steel by SAW Welding (SM490-TMC 후판(40 mm) 강재의 SAW 용접을 통한 기계적 특성 연구)

  • Lee, Soung-Jun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.22 no.3
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    • pp.88-93
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    • 2021
  • SAW (Submerged Arc Welding) is often used for ship construction or welding pressure vessels and involves spraying a flux in a powder form to a welding site to a certain thickness and continuously supplying electrode wires therein. This welding method enables high current welding up to 1,500 to 3,000 A. Arc efficiency is higher than 95% and the technique allows clean work as it creates less welding fume, which is composed of fine metal oxide particles, and the arc beam is not exposed. In this study, SM490C-TMC thick plates were heterogeneously welded by SAW. Mechanical properties of welds were measured, and welds were assessed macroscopically and for adhering magnetic particles. The following conclusions were drawn. Bending tests showed no spots exploded on sample surfaces or any other defect, and plastic deformation testing confirmed sufficient weld toughness. These results showed the 1F welding method has no shortcomings in terms of bending performance.

Brittle crack arrest design for shipbuilding welding structural with thick steel plate (고강도 극후물재 용접부 취성균열 전파 정지 기술 개발에 관한 연구)

  • An, Gyu-Baek;Ryu, Kang-Mook;Lee, Jong-Sub;Park, Tae-Dong;Shin, Yong-Taek;Han, Ki-Hyung;Jeong, Sang-Hoon;Kang, Sung-Ku
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.92-92
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    • 2009
  • 조선업을 포함한 다양한 산업 분야에서 후판 강재의 수요량 증가와 함께 사용 범위 또한 폭넓게 되고 있다. 특히, 선박의 수송효율의 극대화를 위하여 컨테이너선의 대형화가 급속하게 진행되고 있으며, 2009년 현재1,300TEU 이상의 초대형 컨테이너선이 건조되고 이다. 이처럼 용접구조물의 초대형화에 따른 사용강재 또한 고강도 극후물화 되고 있다. 현재 선박에 적용중인 고강도 강재는 EH47 강재로 YP 460MPa 급의 강재가 Hatch Coamming부에 적용중에 있으며, 강재의 두께 또한 70mm 이상이다. 이러한 고강도 극후물재의 강구조물에 적용에 따른 선급협회에서는 용접부에서의 취성균열 전파에 의한 취성파괴의 위험성이 있으므로 강재의 두께를 제한하고 더욱 엄격한 파괴인성값을 요구하고 있다. 일본선급협회(NK)를 중심으로 취성균열의 정지를 위한 모재의 요구 성능등에 관한 연구들이 진행되고 있다. 이 연구의 대부분의 전제 조건은 선박의 블럭과 블럭의 조립시에 용접부가 직선형이 아닌 계단형(Butt shift)를 하는 것으로 하고 있으므로, 국내의 조선건조 공법의 현실과는 거리감이 있다. 본 연구에서는 국내 조선사에서 수행중인 직선 이음부에 대한 시공 공법에서 취성균열이 발생하여 진전 되더라도 균열을 정지 시킬 수 있는 기술에 관한 연구를 수행하였다. 균열의 진전은 대부부의 연속면에서는 정지를 시키지 못하고 직진 전파 하여서 파괴에 도달하게 된다. 따라서 뭔가의 불연속적인 면을 임의로 생성하여야 균열을 정지 시킬 수 있다. 본 연구에서는 이러한 균열의 정지 방법으로 형상적인 측면과 재료적인 측면에서 검토를 수행하였다. 형상적인 측면에서는 균열을 정지 시키고자 하는 위치에 불연속적인 면을 만들기 위하여 일정 크기의 hole을 만들어서 균열을 정지시켰으며, 재료적인 측면에서는 고인성의 용접재료를 사용하여서 취성균열이 진행하는 경로에 인성을 높은 재료를 적용하여 불연속적인 면의 생성과 함께 인성을 높여서 균열을 정지 시키는 기술을 개발하였다. 이러한 기술의 개발을 통하여 취성균열의 전파에 의한 파괴를 방지 할 수 있으며, 용접구조물의 안전성 확보를 가능하게 하였다.

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Strength of Compression Lap Splice in Confined Concrete (횡구속된 콘크리트에서 압축이음강도)

  • Chun, Sung-Chul;Lee, Sung-Ho;Oh, Bo-Hwan
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.11a
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    • pp.855-858
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    • 2008
  • A compression lap splice can be calculated longer than a tension lap splice in high strength concrete according to current design codes. Including effects of transverse reinforcement, a compression splice becomes much longer than a tension splice. Effects of transverse reinforcement on strength and behavior of compression lap splice, which always exist in actual structures, have been investigated through experimental study of column tests with concrete strength of 40 and 60 MPa. Confined specimens have twice of calculated strengths by current design codes. New design equations for the compression lap splice including the effects of transverse reinforcement are required for practical purpose of ultra-high strength concrete. End bearing is enhanced by transverse reinforcement placed at ends of splice not by transverse reinforcement within splice length. As more transverse reinforcement are placed, the stresses developed by bond linearly increase. The transverse reinforcements at ends of splice a little improve the strength by bond.

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