• Title/Summary/Keyword: 응력 선도

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A Study on the Mechanical Properties of Additive Manufactured Polymer Materials (적층조형 폴리머 재료의 기계적 물성 연구)

  • Kim, Dongbum;Lee, In Hwan;Cho, Hae Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.8
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    • pp.773-780
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    • 2015
  • Traditionally, additive manufacturing (AM) technology has been used to fabricate prototypes in the early development phase of a product. This technology is being applied to release manufacturing of a product because of its low cost and fast fabrication. AM technology is a process of joining materials to fabricate a product from the 3D CAD data in a layer-by-layer manner. The orientation of a layer during manufacturing can affect the mechanical properties of the product because of its anisotropy. In this paper, tensile testing of polymer-based specimens were built with a typical AM process (FDM, PolyJet and SLA) to study the mechanical properties of the AM materials. The ASTM D 638 tensile testing standard was followed for building the specimens. The mechanical properties of the specimens were determined on the basis of stress-strain curves formed by tensile tests. In addition, the fracture surfaces of the specimens were observed by SEM to analyze the results.

Study of Structural Design of Polyethylene Pleasure Boat (폴리에틸렌 플레저 보트의 구조설계에 관한 연구)

  • Cho, Seok Swoo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.12
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    • pp.1551-1561
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    • 2012
  • Boat or yacht hulls are mainly built using FRP composite materials. FRP boat hull manufacturing has been restricted since 2000 under international regulations on ocean environment safety. FRP composite materials cannot be recycled and require more than 100 years to biodegrade. Therefore, alternatives to FRP have been proposed by many boat builders. Steel, aluminum, and FRP are commonly used as boat hull materials. Their design specifications are proposed as Korean register of shipping. However, the design specifications for inexpensive materials for a small boat have not yet been studied. Small shipbuilders manufacture and sell HDPE canoes or HDPE kayaks. In this study, a hull form was designed based on actual boats. The thickness of an HDPE boat hull was determined based on ISO 12215-5 structural design specifications.

A Study on the Fatigue Line with Plastic Rotaional Angle for Steel Structure of the Beam-to-Column Joints (기둥-보 연결 강구조물의 소성회전각에 의한 피로곡선 연구)

  • Kong, Byung Seung
    • Journal of Korean Society of Steel Construction
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    • v.10 no.2 s.35
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    • pp.221-232
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    • 1998
  • This study presents a fatigue line with a plastic rotational angle to a great extent of plastic strain of Low-Cycle-Fatigue period, such as earthquake, etc. This fatigue line with a plastic rotational angle is measured and analysed more simply in practice rather than Woehler's fatigue line which is developed in stress variation of the structure. It shows that the slope of fatigue line with a plastic rotational angle is equal to that with plastic strain through the experiments by proving the correlation that the plastic strain ratio is directly proportional to the plastic rotational angle in plastic hinge. The theory is induced by Manson and Coffin strain fatigue line, and the experiments are tested by ECCS. The location of the plastic hinge is achieved and accurate plastic strain ratio is calculated through FEM.

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Fatigue Test and Evaluation of Landing Gear (착륙장치 피로 시험평가)

  • Lee, Sang-Wook;Lee, Seung-Gyu;Shin, Jeong-Woo;Kim, Tae-Uk;Kim, Sung-Chan;Hwang, In-Hee;Lee, Je-Dong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.10
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    • pp.1181-1187
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    • 2012
  • For the fatigue design of aircraft landing gear, the safe-life approach is applied. Structural defects such as cracks or detrimental deformations should not occur under the fatigue load spectrum depicting the entire lifetime usage of the aircraft. In the design phase, the fatigue life of the landing gear is estimated analytically by adopting the stress-based approach because the fatigue of aircraft landing gear is generally high-cycle fatigue. This utilizes S-N curves that are factored to produce design curves that account for the scatter and surface finish of the material. In the test and evaluation phases, a fatigue test should be conducted for full-scale landing gear to substantiate the fatigue design requirement in the end. In this study, the procedure for the fatigue test and evaluation of aircraft landing gear is presented with real application cases.

Evaluation of plastic flow curve of pure titanium sheet using hydraulic bulge test (유압벌지실험을 이용한 순 티탄늄 판재의 소성유동곡선 평가(제2보))

  • Kim, Young-Suk;Kim, Jin-Jae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.4
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    • pp.718-725
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    • 2016
  • In this study, the plastic flow curve of commercially pure titanium sheet (CP Ti) actively used in the plate heat exchanger etc., was evaluated. The plastic flow curve known as hardening curve is a key factor needed in conducting finite element analyses (FEA) for the forming process of a sheet material. A hydraulic bulge test was performed on the CP Ti sheet and the strain in this test was measured using the DIC method and ARAMIS system. The measured true stress-true strain curve from the hydraulic bulge test (HBT) was compared with that from the tensile test. The measured true stress-true strain curve from the hydraulic bulge test showed stable plastic flow curve over the strain range of 0.7 which cannot be obtained in the case of the uniaxial tensile test. The measured true stress-true strain curve from the hydraulic bulge test can be fitted well by the hardening equation known as the Kim-Tuan model.

Rheological Studies of the Fish Protein upon the Thermal Processing (열처리 공정에 따른 생선단백질의 물성 연구)

  • Kang, Byung-Sun;Kim, Byung-Yong;Lee, Jae-Kwun
    • Korean Journal of Food Science and Technology
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    • v.26 no.2
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    • pp.103-109
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    • 1994
  • Changes in the rheological properties and the linear viscoelasticity of fish protein gel upon the thermal processing were studied by using mathematical models with stress-relaxation data. The linear viscoelasticity of surimi gel was observed in the range of the true strain $0.105{\sim}0.693$ and cross-head speed $50{\sim}250\;mm/min$ applied in this study. The results of the generalized Maxwell analysis showed that the magnitudes of elastic elements $(E,\;E_e)$ were increased, but the viscous element $({\eta}) $was decreased, as the cross-head speeds and strain levels were increased. Compared to the protein gel heated directly at $90^{\circ}C$ without preheating, the protein gel pretreated at $4^{\circ}C$ and $40^{\circ}C$ showed the higher elastic modulus, but showed different trends in the viscous component, depending on the rheological model applied. Thus, the approaching methods and curve fitting of two mathematical models of stress-relaxation to describe the viscoelastic properties of fish protein gel were discussed.

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Influence of Fiber Array Direction on Mechanical Interfacial Properties of Basalt Fiber-reinforced Composites (현무암섬유 섬유 배향에 따른 현무암섬유 강화 복합재료의 기계적 계면특성 영향)

  • Kim, Myung-Seok;Park, Soo-Jin
    • Polymer(Korea)
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    • v.39 no.2
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    • pp.219-224
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    • 2015
  • In this work, the effect of fiber array direction including $0^{\circ}$, $0^{\circ}/90^{\circ}$, $0^{\circ}/45^{\circ}/-45^{\circ}$ was investigated for mechanical properties of basalt fiber-reinforced composites. Mechanical properties of the composites were studied using interlaminar shear strength (ILSS) and critical stress intensity factor ($K_{IC}$) measurements. The cross-section morphologies of basalt fiber-reinforced epoxy composites were observed by scanning electron microscope (SEM). Also, the surface properties of basalt fibers were determined by Fourier transform infrared spectroscopy (FTIR) and X-ray photoelectron spectroscopy (XPS). From the results, it was observed that acid treated basalt fiber-reinforced composites showed significantly higher mechanical interfacial properties than those of untreated basalt fiber-reinforced composites. These results indicated that the hydroxyl functional groups of basalt fibers lead to the improvement of the mechanical interfacial properties of basalt fibers/epoxy composites in the all array direction.

Repair Procedure and Structural Strength Analysis to Damage of Moon-Pool Structure for Drillship During Construction (드릴쉽 건조 중 문풀 구조 수정 작업 및 구조적 안정성 검토)

  • Yoo, In-Sang;Sohn, Sang-Young;Baek, Seung-Jung;Choi, Young-Lack;Yoo, Hae-Kun;Yoon, Ki-Jeong
    • Special Issue of the Society of Naval Architects of Korea
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    • 2011.09a
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    • pp.12-16
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    • 2011
  • During the shipbuilding construction, the repair works will be occurred by various reasons such as the natural disaster, mistakes of engineers or workers, defect of material, and so on. The one of the engineer's responsibilities is to design considering every possibility and to prevent the repair works due to the mistakes during construction stages, but actually it is very difficult and impossible to avoid every mistake. However, it is also the responsibility of engineers to find the best solution for the unavoidable mistakes which is to maintain the capacity of vessel and guarantee the safety for the repair works considering the construction schedules and economic cost. In this paper, it will be introduced the brief of repair works to the structural damage of the moon-pool structure in drillship which is built in our shipyard. For the verification of the structural strength, the fatigue analysis has been carried out based on the guide of Classification society. Furthermore, the modifications of structure design and welding procedure have been applied to avoid the stress concentration in the moon-pool structure.

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Physical and Mechanical Properties of Expanded Polystyrene Bead Concrete (팽창 폴리스틸렌 비드 콘크리트의 물리.역학적 특성)

  • 민정기;김성완;성찬용
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.38 no.6
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    • pp.83-95
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    • 1996
  • The normal cement concrete is widely used material to build the construction recently, but it has a fault to increase the dead load on account of its unit weight is large compared with strength. So, main purpose of this study was to establish the physical and mechanical properties of lightweight concrete using expanded polystyrene bead on fine aggregate and natural gravel, expanded clay and pumice stone on coarse aggregate. The test rusults of this study are summarized as follows; 1. The water-cement ratio of concrete using pumice stone was larger than that of the concrete using natural gravel and expanded clay. 2. The unit weights of concrete using pumice stone and expanded caly were shown less than 1,000g/$m^3$. 3. The compressive strengths of all types were shown less than 60kg/$cm^2$, tensile and bending strengths were shown less than l3kg/$cm^2$ and 3lkg/$cm^2$$^2$, respectively. 4. The pulse velocity of concrete was shown similar with using natural gravel and pumice stone, and shown the lowest using pumice stone. 5. The dynamic modulus of elasticity of concrete was shown considerably smaller, and shown the lowest using pumice stone. 6. The static modulus of elasticity of concrete using expanded clay and pumice stone were shown considerably smaller, and shown 22% ~29% as compared with the dynamic modulus of elasticity. 7. The stress-strain curves of concrete were shown similar, generally. And the curves were repeated at short intervals increase and decreased irregularly.

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Electrical Resistance Measurement in Characterizing the Internal Damage of Carbon Nanotube/Polypropylene Nanocomposites (전기저항 측정법을 이용한 탄소나노튜브/폴리프로필렌 나노복합재료의 내부 손상 예측)

  • Kim, Hak-Soo;Kwon, Dong-Jun;Wang, Zuo-Jia;Gu, Ga-Young;Kim, Dae-Sik;Lee, Chun-Soo;Park, Joung-Man
    • Composites Research
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    • v.26 no.3
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    • pp.201-206
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    • 2013
  • The electrical resistance measurement was investigated as a damage monitoring method. In this study, 0.5 wt% Carbon nanotube reinforced polypropylene (CNT/PP) composites were evaluated under compressive fatigue loading. The shape of specimens was $20^{\circ}$ curved round type. Compression strength and electrical resistance were measured at different sections of specimen during compression. The microcracks of CNT/PP composites were detected based on the changing ratio of electrical resistance. Micro-damage during compressive fatigue test could be detected by electrical resistance measurements. The reason is that the contact points of CNTs in composites decreased under fatigue loading. During compressive fatigue test, larger change of electrical resistance was detected at the microcrack sections. It was proved that microcracks could be detected by electrical resistance measurement under compression test, whereas the real delamination parts were consistent with the predicted results by electrical resistance measurement.