• Title/Summary/Keyword: 응력 부식균열

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Characterization of Stress Corrosion Cracking at the Welded Region of High Strength Steel using Acoustic Emission Method (음향방출법에 의한 고 장력강 용접부의 부식손상 특성 평가)

  • Na, Eui-Gyun;Kim, Hoon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.3
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    • pp.212-219
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    • 2003
  • This study is to evaluate the characteristics of SCC at the welded region of high strength steel using acoustic emission(AE) method. Specimens were loaded by a slow strain rate method in synthetic seawater and the damage process was monitored simultaneously by AE method. Corrosive environment was controlled using the potentiostat, in which -0.8V and -1.1V were applied to the specimens. In the case of one-pass weldment subjected to -0.8V, much more AE counts were detected compared with the PWHT specimen. It was verified through the cumulative counts that coalescence of micro cracks and cracks for the one pass weldment with -0.8V were mostly detected. In case of the one pass weldment subjected to -1.1V, time to failure became shorter and AE counts were produced considerably as compared with that of the two pass weldment. It was shown that AE counts and range of AE amplitude have close relations with the number and size as well as width of the cracks which were formed during the SCC.

증기발생기 전열관의 1차측 응력부식균열 억제에 대한 Shot-Peening 효과분석

  • 박인규;김정수
    • Proceedings of the Korean Nuclear Society Conference
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    • 1998.05b
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    • pp.330-335
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    • 1998
  • 국내 전자력 발전소 J-1호기의 증기발생기 전열관에 발생한 1차측 응력부식균열(PWSCC) 결함 데이터를 기초로하여, PWSCC 발생률 및 성장률에 대한 Shot-Peening 효과를 조사하였다. 이를 위하여, (i) Weibull 기울기, (ⅱ) 주기별 성장률 및 (ⅲ) 평균 결함길이 등을 분석하였다. Shot-Peening에 의해 PWSCC 결함 발생틀 및 성장틀은 전반적으로 감소하였으나, Shot-Peening 직후에는 급격한 증가 양상물 보인 후 다시 감소하였다. 한편 Shot-Peening의 PWSCC 절함 성장에 대한 감소 효과는 새로운 결함에 국한되며, 기존의 결함에 대해서는 영향이 거의 없는 것으로 나타났다.

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Study on the Characteristics of the Corrosion Fatigue Crack Propagation of Al-Alloy used for the Shipbuilding (선박용 알루미늄 합금재의 부식피로구열 진전특성에 관한 연구)

  • Im, U-Jo;Lee, Jong-Rak;Lee, Jin-Yeol
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.24 no.2
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    • pp.94-100
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    • 1988
  • Recently with the rapid development in marine and shipbuilding industries such as marine structures, ship, and chemical plants, there occurs much interest in the study of corrosion fatigue characteristics was closed up an important role in mechanical design. In this study, the 5086 Al-Alloy was tested by used of a rotary bending fatigue tester and was investigated under the environments of various specific resistance and air. The specific resistance, as a corrosion environment, was changed 15, 20, 25 and 5000$\Omega$.cm. The corrosion fatigue crack initiation sensitivity was quantitatively inspected for 5086 Al-Alloy in the various specific resistance. The experimental constants of Paris rule were examined in the various specific resistances, and the influences of load and corrosion with affect the crack growth rate were compared with. Main results obtained are as follows: (1) Number of stress cycles to corrosion fatigue crack initiation delaies and corrosion fatigue crack initiation sensitivity decreases with the increasing for the specific resistance. (2) The experimental constant m of Paris rule decreases with the decreasing for specific resistance. Hence the effect of corrosion is more susceptible than that of stress intensity factor. (3) The corrosion fatigue crack of 5086 Aluminium Alloy appears intergranular fracture. (4) Corrosion sensitivity is decreased with the increasing stress intensity factor and is nearly uniform when stress intensity factor is over 40kg.mm super(-3/2)

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A Study on the Corrosion According to Post-Forming Treatment of a Horizontal Side Wall Sprinkler Head Deflector (측벽형 스프링클러 헤드 디플렉터의 성헝후처리에 따른 부식특성에 관한 연구)

  • 민인홍;전동일;김형종;박종연
    • Fire Science and Engineering
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    • v.16 no.1
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    • pp.77-83
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    • 2002
  • The objective of this study is to propose a method to prevent the possible stress corrosion cracking of a horizontal side-wall sprinkler head deflector in the same atmosphere of ammonia gas as it regulated in the UL (Underwriters Laboratory). A corrosion test is carried out for three types of specimen according to post-forming treatment, one of which is annealing, another sand blasting and the other no treatment. The observation of the test specimens with a metal micro-scope says that the tensile residual stress is a major factor causing corrosion cracking, and that a proper heat treatment can remove or reduce the residial stress and prevent a crack from occurring even in a severe corrosive atmosphers.

Simulation of Stress Corrosion Crack Growth in Steam Generator Tubes (증기발생기 전열관에서의 응력부식 균열성장해석)

  • Shin, K.I.;Park, J.H.;Joo, J.W.;Shin, E.S.;Kim, H.D.;Chung, H.S.
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.19-24
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    • 2000
  • Stress corrosion crack growth is simulated after assuming a small axial surface crack inside a S/G tube. Internal pressure and residual stresses are considered as applied forces. Stress intensity factors along crack front, variation of crack shape and crack growth rate are obtained and discussed. It is noticed that the aspect ratio of the crack is not depend on the initial crack shape but depend on the residual stress distribution.

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Analysis of Overlay Weld Effect on Preventing PWSCC in Dissimilar Metal Weld (이종금속 용접부의 일차수응력부식균열 방지를 위한 예방정비 용접 효과 분석)

  • Lee, Seung-Gun;Oh, Chang-Kyun;Park, Heung-Bae;Jin, Tae-Eun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.1
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    • pp.97-101
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    • 2010
  • PWSCC(Primary Stress Corrosion Cracking) in Alloy 82/182 butt welds is the problem affecting safety and integrity of nuclear power plant. PWSCC can be occurred in the area that is at high magnitude of tensile residual stress, such as Alloy 82/182 dissimilar metal welds in PZR(pressurizer) nozzles. There have been a number of incidents recently at the dissimilar metal welds in overseas nuclear power plants. Overlay weld is the one of the effective methods to decrease tensile residual stress of inside surface, which will result in preventing PWSCC. In this paper, overlay weld conditions on the purpose of preventing PWSCC was explained and the benefit of the overlay weld was confirmed performing finite element analysis.

Effects of Repair Weld of Reactor Pressure Vessel Upper Head Control Rod Drive Mechanism Penetration Nozzle on J-Groove Weldment Using Finite Element Analysis (유한요소법을 이용한 원자로 상부헤드 CRDM 관통노즐 J-Groove 보수용접 영향 분석)

  • Kim, Ju Hee;Yoo, Sam Hyeon;Kim, Yun Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.6
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    • pp.637-647
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    • 2014
  • In pressurized water reactors, the upper head of the reactor pressure vessel (RPV) contains numerous control rod drive mechanism (CRDM) nozzles. These nozzles are fabricated by welding after being inserted into the RPV head with a room temperature shrink fit. The tensile residual stresses caused by this welding are a major factor in primary water stress corrosion cracking (PWSCC). Over the last 15 years, the incidences of cracking in alloy 600 CRDM nozzles have increased significantly. These cracks are caused by PWSCC and have been shown to be driven by the welding residual stresses and operational stresses in the weld region. Various measures are being sought to overcome these problems. The defects resulting from the welding process are often the cause of PWSCC acceleration. Therefore, any weld defects found in the RPV manufacturing process are immediately repaired by repair welding. Detailed finite-element simulations for the Korea Nuclear Reactor Pressure Vessel were conducted in order to predict the magnitudes of the repair weld residual stresses in the tube materials.

Development of New Code Case "Mitigation of PWSCC and CISCC in ASME Code Section III Components by the Advanced Surface Stress Improvement Technology (일차수응력부식균열(PWSCC) 및 염화이온부식균열(CISCC) 저감용 표면개질기술 적용을 위한 코드케이스 개발)

  • Cho, Sungwoo;Pyun, Youngsik;Mohr, Nick;Tatman, Jon;Broussard, John;Collin, Jean;Yi, Wongeun;Oh, Eunjong;Jang, Donghyun;Koo, Gyeong Hoi;Hwang, Seong Sik;Choi, Sun Woong;Hong, Hyun UK
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.15 no.1
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    • pp.28-32
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    • 2019
  • In nuclear power plant operation and spent fuel canisters, it is necessary to provide a sound technical basis for the safety and security of long-term operation and storage respectively. Recently, the peening technology is being discussed and the technology will be adopted to ASME Section III, Division 1, Subsection NX (2019 Edition). The peening is prohibited in current edition, but it will be approved in 2019 Edition and adopted. However, Surface stress improvement techniques such as the peening is used to mitigate SCC susceptible in operating nuclear plants. Although the peening will be approved to ASME CODE, there are no performance criteria listed in the 2019 edition. The Korean International Working Group (KIWG) formed a new Task Group named "Advanced Surface Stress Improved Technology". The task group will develop a CODE CASE to address PWSCC(Primary Water Stress Corrosion Cracking) and CISCC(Chloride Induced Stress Corrosion Cracking) for new ASME Section III components. TG-ASSIT was started to make peening performance criteria for ASME Section III (new fabrication) applications. The objective of TG-ASSIT is to gain consensus among the relevant Code groups that requirements/mitigation have been met.

Current Status and Investigation of International Co-operative Research Program-PINC(Program for the Inspection of Nickel Alloy Components) (국제공동연구 PINC(Program for the Inspection of Nickel Alloy Components) 현황 및 고찰)

  • Kim, Kyung-Cho;Kang, Sung-Sik;Song, Kyung-Ho;Chung, Koo-Kap;Chung, Hae-Dong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.2
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    • pp.153-161
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    • 2009
  • After several PWSCCs were found in Bugey(France), Ringhals(Sweden), Tihange(Belgium), Oconee, Arkansas, Crystal Fever, Davis-Basse, VC Summer(U.S.A.), Thuruga(Japan), USNRC and PNNL started the research on PWSCC, that is, PINC project. The aim of this project is to fabricate and obtain representative NDE mock-ups with flaws to simulate tight PWSCC cracks, to identify and quantitatively assess NDE methods for accurately detecting, sizing and characterizing tight cracks such as PWSCC, to document the range of locations and crack morphologies associated with PWSCC and observed responses and to incorporate findings from other ongoing PWSCC research programs, as appropriate. By participating in PINC project, Korean morphology technique about PWSCC and NDE technique have improved and become similar lever with other advanced country. Therefore, the evaluation technique of integrity for nickel alloy component has been improved by cooperation with university, research institute and industries.

고리 1호기 증기발생기 전열관의 2차측 응력부식균열 Part I: 손상원인 분석

  • 박인규;황일순;황세기;이상학;이계용;김봉수;홍연완
    • Proceedings of the Korean Nuclear Society Conference
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    • 1995.10a
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    • pp.211-216
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    • 1995
  • 1994년 11월에 나타난 고리 1호기 증기발생기의 전열관 누설에 대한 원인을 조사하기 위하여 인출 전열관의 파손 분석과 슬러지 분석 및 pH 분석 등을 수행하였다. 손상원인은 국부적인 염기도 상승과 부식전위 상승에 따른 2차측 응력부식균열(ODSCC)로 밝혀졌다. 전열관 표면과 접한 관판 상부의 퇴적슬러지 끝단에 형성된 틈새에서 나타나는 비등현상으로 $Na^{+}$ 등의 양이온이 농축하게 되며, Cl$^{-}$ 등의 음이온 증발로 인하여 국부적으로 염기도의 상승현상이 야기되었다. 또한 재 가동시 전열관 표면에 침착된 잔류 구리와 용존산소의 결합으로 부식전위가 상승되었다. 이와 같은 ODSCC 발생환경은 1990년이래 지속적으로 형성된 것으로 판단된다.

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