• Title/Summary/Keyword: 응력확대계수감소율

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A Study on the Estimation of Friction Coefficient in Drawing Process (인발가공에 있어서 마찰계수의 결정에 관한 연구)

  • Kim, Yeong-Su;An, Byeong-Ha
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.20 no.2
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    • pp.122-126
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    • 1984
  • Tube drawing process is more sensitive to the friction coefficient but it is a hard task to analyze it's disposition qualitatively. This paper aims to calculate the mean friction coefficient from author's direct equation which amended from general rod drawing process, and compare the result with SACHS' or WILLIAM'S. From this study, the thickness change was inspected in multi-pass drawing. The thickness affected with the mean friction coefficient and the thickness was deformed more thicker than initial thickness on the condition of good lubrication. For the sake of a good estimation of mean friction coefficient, the radial force of die must be considered when the drawing process has some more area reduction about more than 10 percents.

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A Quantitative Analysis of ΔK Conversion Method for the Retardation Behavior of Fatigue Crack Growth in Varying Thickness of Al 2024-T3 Sheet Alloy (판재 Al 2024-T3 합금재료에서 나타나는 두께별 피로균열진전지연거동에 관한 ΔK환산법의 정량적분)

  • Kim, Seung-Gwon;Lee, Ouk-Sub
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.11
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    • pp.1415-1422
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    • 2011
  • Sheet aluminum alloys used in manufacturing of machine structures for transportation show the difference of crack growth speed depending on thickness under the constant fatigue stress condition. The referred thickness effect is a major fatigue failure property of sheet aluminum alloys. In this work, we identified the thickness effect in fatigue test of thick plate and thin plate of Al 2024-T3 alloy under the constant fatigue stress condition, and presented the thickness effect to a correlative equation, $U_{i}^{equ}=f(R_t)$ which is determined by the shape factor, thickness ratio, $R_t$ and the loading factor, equivalent effective stress intensity ratio depending on thickness, $U_{i}^{equ}$. And we analyzed quantitatively the crack growth retardation behavior in thin plate compared to thick plate by the thickness effect using ${\Delta}K$ conversion method. We obtained such values as decrement of thickness(DoT), decrement of stress intensity factor range, ${\Delta}K$ (DoS) and identified the relation between them to present the nature of thickness effect in this work.

A Fracture Mechanics Analysis of Bonded Repaired Skin/Stiffener Structures with Inclined Central Crack (경사균열을 갖는 Skin/Stiffener 구조물의 보수에 의한 균열의 파괴역학적 거동)

  • Chung, Ki-Hyun;Yang, Won-Ho;Kim, Cheol;Heo, Sung-Pil;Ko, Myung-Hoon
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.292-297
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    • 2001
  • Composite patch repair of cracked aircraft structures has been accepted as one of improving fatigue life and attaining better structural integrity. Analysis for the stress intensity factor at the skin/stiffener structure with inclined central crack repaired by composite stiffened panels are developed. A numerical investigation was conducted to characterize the fracture behavior and crack growth behavior. In order to investigate the crack growth direction, maximum tangential stress(MTS) criteria is used. The main objective of this research is the validation of the inclined crack patching design. In this paper, the reduction of stress intensity factors at the crack-tip and prediction of crack growth direction are determined to evaluate the effects of various non-dimensional design parameter including; composite patch thickness and stiffener distance. The research on cracked structure subjected to mixed mode loading is accomplished and it is evident that more work using different approaches is necessary.

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Loading Effect on ACPD of a Crack in Paramagnetic Material (균열을 가진 상자성체의 교류전위차에 미치는 하중의 영향)

  • Lee, Jeong-Hee
    • Journal of the Korean Society for Nondestructive Testing
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    • v.19 no.1
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    • pp.1-7
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    • 1999
  • In order to determine the mode I stress intensity factor ($K_I$) by means of the alternating current potential drop(ACPD) technique, the change in potential drop due to load for a paramagnetic material containing a two-dimensional surface crack was examined. The cause of the change in potential drop and the effects of the magnetic flux and the demagnetization on the change in potential drop were clarified by using the measuring systems with and without removing the magnetic flux from the circumference of the specimen. The change in potential drop was linearly decreased with increasing the tensile load and was caused by the change in conductivity near the crack tip. The reason of decreasing the change in potential drop with increasing the tensile load was that the increase of the conductivity near the crack tip due to the tensile load caused the decreases of the resistance and internal inductance of the specimen The relationship between the change in potential drop and the change in $K_I$ was not affected by demagnetization and was independent of the crack length.

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Determination of Energy Release Rate of Penny-shaped Interface Crack on Bimaterial Cylinder (동전모양 균열이 존재하는 이상복합체의 에너지해방율 산정)

  • 양성철;서영찬;박종원
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.15 no.3
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    • pp.389-398
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    • 2002
  • The mixed mode problem (I and II) of a peny-shaped interface cracks in remote tension loading on a bi-material cylinder is studied using finite element method. The energy release rates for the tip of the crack in the interface were calibrated for several different moduli combinations and crack ratios using the modified crack closure integral technique and J-integral method, with numerical results obtained from a commercial finite element program. Numerical results show that non-dimensional value of$\sqrt{G_{II}E^*}/\sqrt[p]{\pi a}$ increases as the crack size or moduli ratio increases. Meanwhile, non-dimensional value of$\sqrt{G_{I}E^*}/\sqrt[p]{\pi a}$ decreases as the moduli ratio increases, but above the moduli ratio of 3 its value decreases then increases again as the crack size increases. Reliability of the numerical analysis in this study was acquired with comparison to an analytical solution for the peny-shaped interface crack in an infinite medium.

Fracture Mechanics Analysis of Cracked Plate Repaired by Patch (I) (보강재로 보수된 균열평판의 파괴역학적 해석(I))

  • Jeong, Gi-Hyeon;Yang, Won-Ho;Jo, Myeong-Rae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.8 s.179
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    • pp.2000-2006
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    • 2000
  • The enhancement of service life of damaged or cracked structures is currently major issue to the researchers and engineers. In order to improve the life of cracked aging aircraft structures, the repair technique which uses adhesively bonded boron/epoxy composite patches is being widely considered as a cost-effective and reliable method. This paper is to study the performance of the bonded composite patch repair of a plate containing an inclined central through-crack. A 3-dimensional finite element method having three layers to the cracked plate, composite patch and adhesive layer, is used to compute the stress intensity factor. In this paper, the reduction of stress intensity factors near the crack-tip are determined to evaluate the effects of various non-dimensional design parameter including composite patch thickness, and material properties of the composite patch and thickness of the adhesive layer, materials of patch etc., and the crack length, Finally, The problem of how to optimize the patch geometric configurations has been discussed.

A Study on the Fatigue Fracture Behavior in Butt Welded Joints of Steel Structures (강구조물(鋼構造物) 맞대기 용접연결부(鎔接連結部)의 피로파괴거동(疲勞破壞擧動)에 관한 연구(硏究))

  • Park, Je Seon;Chung, Yeong Wha;Kim, Jeong Tae
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.6 no.3
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    • pp.53-62
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    • 1986
  • For the research on the fatigue fracture behavior in the welded joints of steel structures, base metal specimens and welded ones were selected, and the direct fatigue tests were carried out. Thereafter, fatigue-life (S-N) curves, plastic strain-number of cycles (${\varepsilon}_p$-N) curve, the extrapolated fatigue-life (${\varepsilon}_p$-$N_c$) curve, and da/dN-${\Delta}K$ curves were plotted. By these results the followings were obtained. It was shown that the ratio of fatigue strength at $2{\times}10^6$ cycles of the welded specimen to that of the base metal one was 0.6, and that 0.72 for the base metal and 0.65 for the welded one were the ratio of fatigue strength at $2{\times}10^6$ cycles to yielding stress. The S-N curve for the welded specimen was separated into two sections, the low gradient section and the steep section. As this result, it was shown that the more stress became to reduce, the more the reduction of fatigue strength became to be great. It was shown that fatigue strength at $2{\times}10^6$ cycles from this case was about 83 % of that from the S-N curve plotted with one section. It was thought that the reason was that weld flaw acted greatly on the fatigue strength within the low stress range. It was shown that at the instart of crack initiation plastic strain increased abrupt1y in the case of the welded specimen more than the case of the base metal specimen, and increased abruptly in the upper stress range in both cases. It was shown that the experimental constant ${\alpha}$, 0.42, in the base metal nearly accorded with Manson-Coffin's result, but this made a great difference with the case in the welded specimen. It was thought that it was due to the abrupt change of plastic strain and the influence of weld flaw.

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