• Title/Summary/Keyword: 응고온도

Search Result 188, Processing Time 0.025 seconds

Influence of Sulfur in Melting and Solidification of Stainless Steel Weld Pool (스테인레스강의 용접 풀(Pool)에서 용융 및 응고시의 황의 영향)

  • 김원훈;나석주
    • Proceedings of the Korean Society of Propulsion Engineers Conference
    • /
    • 1998.04a
    • /
    • pp.33-33
    • /
    • 1998
  • 용접 공정은 우주 항공 산업 분야에서 금속 구조물의 확실한 기밀 보장을 위해 필수적인 매우 중요한 공정 중의 하나로서 특히 새로이 개발되는 비강도가 높은 신소재의 경우일수록 그 재료에 대한 용접성이 주요 해결 과제이다. 용접 공정에서 모재는 국부적으로 용융 온도 이상으로 가열되었다가 급히 냉각되기 때문에 열 사이클은 용접부의 크기, 형상 및 용접 공정에 따라 큰 차이를 보이며, 제품 품질에 큰 영향을 끼치고 있다는 것은 널리 알려진 사실이다.

  • PDF

Immersive Visualization of Casting Solidification by Mapping Geometric Model to Reconstructed Model of Numerical Simulation Result (주물 응고 수치해석 복원모델의 설계모델 매핑을 통한 몰입형 가시화)

  • Park, Ji-Young;Suh, Ji-Hyun;Kim, Sung-Hee;Rhee, Seon-Min;Kim, Myoung-Hee
    • The KIPS Transactions:PartA
    • /
    • v.15A no.3
    • /
    • pp.141-149
    • /
    • 2008
  • In this research we present a novel method which combines and visualizes the design model and the FDM-based simulation result of solidification. Moreover we employ VR displays and visualize stereoscopic images to provide an effective analysis environment. First we reconstruct the solidification simulation result to a rectangular mesh model using a conventional simulation software. Then each point color of the reconstructed model represents a temperature value of its position. Next we map the two models by finding the nearest point of the reconstructed model for each point of the design model and then assign the point color of the design model as that of the reconstructed model. Before this mapping we apply mesh subdivision because the design model is composed of minimum number of points and that makes the point distribution of the design model not uniform compared with the reconstructed model. In this process the original shape is preserved in the manner that points are added to the mesh edge which length is longer than a predefined threshold value. The implemented system visualizes the solidification simulation data on the design model, which allows the user to understand the object geometry precisely. The immersive and realistic working environment constructed with use of VR display can support the user to discover the defect occurrence faster and more effectively.

Effect of Heat Capacity of Coagulant on Morphology of PVDF-Silica Mixture Through TIPS Process for the Application of Porous Membrane (다공성 분리막으로 응용을 위한 PVDF-실리카 혼합물의 응고액 열용량 변화에 따른 모폴로지 변화)

  • Lee, Jeong Woo;Nam, Sang Yong
    • Membrane Journal
    • /
    • v.27 no.5
    • /
    • pp.458-467
    • /
    • 2017
  • In this study, we prepared PVDF membranes via TIPS for water treatment applications. PVDF was used for its excellent chemical and mechanical properties. The effect of coagulation bath composition, temperature, and heat capacity on the overall membrane morphology was studied and observed using SEM. A mixture of DOP and DBP was used as the diluent, and silica was used as an additive. It was observed that as the heat capacity of the coagulation bath increased, the crystallization rate of PVDF decreased yielding larger pores. Also, as the heat capacity of the coagulation bath decreased, the crystallization rate of PVDF increased yielding smaller pores.

Solidification Process of a Binary Mixture with Anisotropy of the Mushy Region (머시영역의 비등방성을 고려한 2성분혼합물의 응고과정)

  • 유호선
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.17 no.1
    • /
    • pp.162-171
    • /
    • 1993
  • This paper deals with the anisotropy of the mushy region during solidification process of a binary mixture. A theoretical model which specifies a permeability tensor in terms of pricipal values is proposed. Also, the governing equations are modified into convenient forms for the numerical analysis with the existing algorithm. Some test computations are performed for soeidification of aqueous ammonium chloride solution contained in a square cavity. Results show that not only the present model is capable of resolving fundamental characteristics of the tranport phenomena, but also the anisotropy significantly affects the interdendritic flow structure, i.e., double-diffusive convection and macrosegregation patterns.

Effects of Egg-White Addition on the Quality of Soybean Curd (난백 첨가가 두부 품질에 미치는 영향)

  • 김중만;최용배;김형태;김태영;황호선;황신묵
    • Journal of the Korean Society of Food Science and Nutrition
    • /
    • v.20 no.4
    • /
    • pp.363-368
    • /
    • 1991
  • To fortificate protein to soybean curd, 0, 20, 40, 60 and 80% (v/v) of egg white (EW) were added to soybean milk for the soybean curd preparation, respectively. Moisture, $Ca^{2+}$, crude lipid and ash content of the curd were decreased as EW increased whereas protein content, weight and volume, $Mg^{2+},\;K^{+},\;and\;Na^{+}$ incresed, and hardness also increased. In addition, coagulating temperature and hardness were lowered as EW increased. Color and taste panel score were not significantly different (p<0.01), however, texture and flavor score were lowered over 60% (v/v) EW addition. By adding EW (20, 40, 60 and 80%), sulfur containing amino acids were enriched 0.63, 1.20, 1.76 and 2.36 times, respectively compared to the control(0%).

  • PDF

Simulation by heat transfer of ADS process for large sized polycrystalline silicon ingot growth (대형 다결정 실리콘 잉곳 성장을 위한 ADS 법의 열유동에 관한 공정모사)

  • Shur, J.W.;Hwang, J.H.;Kim, Y.J.;Moon, S.J.;So, W.W.;Yoon, D.H.
    • Journal of the Korean Crystal Growth and Crystal Technology
    • /
    • v.18 no.1
    • /
    • pp.45-49
    • /
    • 2008
  • The development of manufacturing process of silicon (Si) ingots is one of the important issues to the growth of the photovoltaic industry. Polycrystalline Si wafers shares more than 60% of the photovoltaic market due to its cost advantage compared to mono crystalline silicon wafers. Several solidification processes have been developed by industry including casting, heat exchange method (HEM) and electromagnetic casting. In this paper, the advanced directional solidification (ADS) method is used to growth of large sized polycrystalline Si ingot. This method has the advantages of the small heat loss, short cycle time and efficient directional solidification. The numerical simulation of the process is applied using a fluid dynamics model to simulate the temperature distribution. The results of simulations are confirmed efficient directional solidification to the growth of large sized polycrystalline Si ingot above 240 kg.

The Moulding Analysis of Fuel Pressure Regulator to the Vehicle (차량의 연료압력 레귤레이터 성형해석)

  • Park, Chang-Sun;Sung, Back-Sub;Kim, Jae-Yeol
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.20 no.2
    • /
    • pp.151-156
    • /
    • 2011
  • This study examined the casting analysis of fuel pressure regulator of LPI vehicles. We aims to predict all the phenomenon accompanied by flow and solidification in die casting, and maximize productivity and quality through optimal casting design. As a result of comparing Types A and B of casting design, it was found that the number of overflow affected flow, flowspeed and solidification temperature. And there was a minute difference between solidification temperatures at thick section of the spare parts. Solidification began at temperatures of $624^{\circ}C{\sim}630^{\circ}C$ but after the casting was completed, temperatures at the center of the parts were $600^{\circ}C{\sim}614^{\circ}C$ Temperature of molten metal showed optimal flow at temperature of $680^{\circ}C$. It began to solidity around at $650^{\circ}C$ and to be cooled between $580^{\circ}C{\sim}550^{\circ}C$ in high speed. When the process was analysed through a computer simulation, it was found that hardness of regulators manufactured through Type B of overflow was above $H_R60$.

Fabrication of a Novel High Temperature Platinum Resistance Thermometer (새로운 고온백금저항온도계의 설계 및 제작)

  • Gam, K.S.;Park, J.C.;Chang, C.G.
    • Journal of Sensor Science and Technology
    • /
    • v.10 no.1
    • /
    • pp.24-32
    • /
    • 2001
  • High temperature platinum resistance thermometers(HTPRTs) were designed and fabricated using a synthetic sapphire single crystal as sensor former, insulation and protection tube, and its characteristics was investigated. Several fixed points measurement showed that the sapphire HTPRTs were satisfied with the ITS-90 criteria as the interpolating thermometer. The temperature-resistance characteristics of HTPRT was fitted to the quadratic relationship in the temperature range from $500^{\circ}C$ to $1500^{\circ}C$. The reproducibility of Cu freezing point realized using the sapphire HTPRT was ${\pm}19.2\;mK$. The insulation resistance of the HTPRT exponentially decreased as temperature increased, and showed to $63\;k{\Omega}({\sim}31.5\;mK)$ at $1500^{\circ}C$.

  • PDF

Development of Casting Furnace for Directional Solidification Ingot (잉곳의 방향성 응고를 위한 주조 로 개발)

  • Ju, Jin-Young;Lee, Seung-Jun;Baek, Ha-Ni;Oh, Hun;Cho, Hyun-Seob;Lee, Choong-Hun
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.13 no.2
    • /
    • pp.808-816
    • /
    • 2012
  • This paper is the study for the directional solidification of the ingot through the thermal analysis simulation and structural change of casting furnace. With the results of thermal analysis simulation, the silicon as a whole has reached the melting temperature as the retention time 80 min. The best cooling conditions showed at the upper cooling temperature $1,400^{\circ}C$ and cooling time 60min. The fabricated wafers showed the superior etching result at the grain boundary than that of existing commercial wafers. The FTIR measurements of oxygen and carbon impurities were not in the critical value for solar conversion efficiency. The NAA analysis of metal impurities were also detected the total number of 18 different metals, but the concentration distribution showed no significant positional deviations in the same position from the top to the bottom.

The effect of gap between ingot and crucible on the distribution of initial melt concentration in Bridgman crystal growth (Bridgman 결정성장시 장입 주괴와 도가니 사이의 틈이 용액이 초기농도에 미치는 영향)

  • Seung-Mo Chung;Man-Sug Kang;Zin-Hyoung Lee
    • Journal of the Korean Crystal Growth and Crystal Technology
    • /
    • v.4 no.2
    • /
    • pp.169-177
    • /
    • 1994
  • Dilute Al-Cu and Al-Mg alloys were solidified unidirectionally upward by Bridgman method. It is necessary that solute concentration of initial melt is uniform to be able to control the concentration of crystal. When solute concentration is not uniform, it can cause unusual macro-segregation in grown solid. A non-steady state solidification was observed where the solute concentration in the grown solid decreased with the progress of solidification, when a dilute Al-Cu melt with positive axial temeprature gradient was solidified. This was caused by leaking out of Cu-rich melt into the gap between ingot and crucible during melt-down and its sedimentation after complete melting. In the case of Al-Mg alloy, the solute concentration has a minimum in the middle of grown specimen because Mg-rich melt flowed down the gap between ingot and crucible and floated after complete melting. Uniform initial melt concentration can be achieved by the homogenization of the ingot or by the absence of the gap between ingot and crucible.

  • PDF