• Title/Summary/Keyword: 육성 용접

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A study on the microstructure and high-temperature behavior of PTA-welded Ni-base superalloys (PTA 용접된 Ni기 초합금의 미세조직 및 고온 거동에 관한고찰)

  • Choi, Cheol;Chang, Jung-Cheol;Kim, Jae-Cheol
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2003.11a
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    • pp.48-48
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    • 2003
  • 가스터빈 핵심부품은 모두 고온고압의 열악한 환경에서 사용되므로 정기적으로 열화상태를 파악하여 신품으로의 교체 또는 재생 정비해야 한다. 그러나 국내의 재생 정비기술의 낙후로 인해 재생 가능한 고가의 부품까지 폐기, 교체함으로써 발전원가 상승의 주 요인이 되고 있다. 본 연구에서는 발전용 GT 블레이드 재료인 IN738LC 및 GTD111 판상시편에 대하여 다양한 용접 방법과 변수로 PTA 육성용접하였으며, 각 변수에 따른 미세조직 변화를 관찰하고 모의결함 시편에 대해 기계적 물성을 평가하였다.

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The Effect of Ferrite Ratio on the Properties of PWHT Overlaid Welds (Duplex SS 육성 용접부의 물성에 미치는 열처리전 페라이트 함량의 영향)

  • Seong, Hui-Jun;Kim, Yeong-Il;Seo, Chang-Gyo
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.294-296
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    • 2005
  • Several duplex overlaied-weldments which have different ferrite ratio were prepared by changing welding heat input ant post weld heat treatment were carried out to understand the effect of the ferrite ratio on the precipitation during post weld heat treatment. High heat input weldment indicated low ferrite ratio, while low heat input weldment has high ferrite ratio. Low ferrite ratio weldment showed much and faster precipitation. But high ferrite ratio weldment showed less and slower precipitation.

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Mold Quality Improvement through Overlay Welding (육성용접을 통한 금형 품질 향상에 관한 연구)

  • Yun, Il-Woo;Hwang, Jong-Dae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.4
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    • pp.52-57
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    • 2020
  • The frequency of the manufacturing and modification of automotive press dies via overlay welding has recently increased, but the welding quality depends on the operator skills and the working conditions. Therefore, this study presents a way to improve the overlay welding quality regardless of the operator skills. Three welding conditions with different pre- and post-heating treatments were tested on some specimens; the weld surface quality was analyzed by examining the cutting face. The results demonstrated the best quality of the weld surface that was heated before and after the welding.

Machining Characteristics and Cutting Force Analysis of Hardfacing Overlay Welding in High Chromium Carbide (고크롬탄화물 하드페이싱 육성용접물의 가공특성과 절삭력 분석)

  • Kim, Min-Ho;Kim, Tae-Young
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.5
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    • pp.469-476
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    • 2009
  • Hard facing overlay welding in high chromium carbide is a representative way of extending the fatigue life or recompensing damage, because workpiece surface is uniformly overlay-welded by alloy material. In general, grinding process is currently used for finish due to hardness of weld material. The development of tool material, such as PCBN, has made it possible to use turning instead of grinding. There are many advantages of hard Owning, as lower equipment costs, shorter setup time, fewer process steps, higher material removal rate, better surface integrity and the elimination of cutting fluid. In this paper, machining characteristics and cutting performance are examined to investigate turning possibility of overly welding in high chromium carbide.

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Effect of heat treatment on mechanical properties of overlay welds (육성 용접부의 기계적 성질에 미치는 열처리조건의 영향)

  • 이기호;김기철;윤의박
    • Journal of Welding and Joining
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    • v.7 no.4
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    • pp.30-37
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    • 1989
  • Effect of heat treatment on mechanical properties of an overlay weldment was investigated. Over welding was carried out on the structural C-Mn mild steel substrate to take required test specimens. Shielded metal arc welding process with 13Cr-0.2Ni stick electrode was applied. The heat treatment temperatures and holding times were $450{\circ}C., 550{\circ}C., 650{\circ}C., 750{\circ}C., 850{\circ}C.$ and 0.5hr, 2hr, 10hr, respectively. Mechanical tests and microscopic inspection were also carried out to investigate welds soundness. Test results indicated that carbon migration was dominant near bonded zone. At temperature of around 650.deg. C, carburized layer and decarburized layer were formed remarkably along overlay welds region and C-Mn mild steel region, respectively. The wideth of these layers became wider with increasing heat treatment temperature and/or holding time at the elevated temperature, and this relationship agreed with Larson-Miller parameter. Side bending test results demonstrated that the crack free region of overlay welds could be deduced from the relationship between temperature and holding time.

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