• Title/Summary/Keyword: 유한 요소 모델 개선

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형상비를 고려한 중공 플랜지의 밀폐단조 해석

  • 김현수;김용조
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.10a
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    • pp.190-190
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    • 2003
  • 동력 전달용 구동부품에 있어서 중공 플랜지 형상의 부품은 흔히 찾아 볼 수 있으며, 이는 높은 강도를 요구하기 때문에 강도향상을 위하여 단조에 의한 제품의 성형 방법이 많이 연구되고 있다. 중공 플랜지형상을 갖는 제품의 제조 방법으로서는 중실 플랜지 형상으로 단조하여 내경부를 절삭가공하는 방법, 중실 소재를 후방압출하여 중공 플랜지형상으로 단조하는 방법, 또는 중공의 초기소재를 사용하여 중공 플랜지형상으로 단조하는 방법이 일반적이다. 본 연구에서는 Fig. 1에 나타낸 것과 같이 중공 플랜지 형상을 갖는 기계 부품의 단조방법에 대해 연구하였으며, 중공 관의 내경을 $d^1$, 외경을 $d^2$, 플랜지부의 외경을 $D^0$, 중공 관의 두께를 t, 플랜지부의 두께를 T로 정의하였다. 중공 플랜지 형상에 있어서 공정 설계의 변수는 다양하겠으나, 본 연구에서는 중공관의 외경과 내경의 형상비 $\alpha$(=$d^2$/$d^1$), 플랜지의 폭과 중공관의 두께비 $\beta$(=B/t) 및 중공관의 두께와 플랜지의 두께비 r(=T/t)의 변화에 따른 성형조건에 관해 고찰하였다. 중공 플랜지 형상의 성형방법으로 Fig. 2에 나타낸 것과 같은 $\circled1$중실소재를 이용한 후방압출단조(backward extrusion forging)방법, $\circled2$중공 소재를 이용한 엎셋(upset forging)방법, $\circled3$중공 소재를 이용한 압조법(injection forging), $\circled4$중실소재를 이용한 압조-압출(injection-extruding forging)법의 4가지의 단조 방법을 제시 하였다. 또한, 유한요소해석을 수행하여 소성유동 형태, 유효변형률, 단조하중을 검토하고. 모델재료인 납을 이용한 실험을 통하여 이를 검증하였다. 이를 바탕으로 산업 현장에서 경험에 의존하였던 공정 설계를 보다 효과적으로 개선하기 위한 단조법을 제시하고자 하였다. 또한 중실 소재를 이용한 중공 플랜지 형상의 단조 방법 중 보다 적절한 단조방법인 압조 단조에 있어서 일반적으로 사용되고 있는 SM10C에 대한 유한요소 해석을 수행하였으며, 제품의 형상비에 따라 폴딩 결함의 발생 유무를 검토하고, 폴딩 결함 없이 단조하기 위한 중공 플랜지의 형상한계 비를 제시하였다.

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Temperature Distribution and It's Contribution to Self-equilibrium Thermal Stress in Bridge (교량 단면 내 온도분포에 따른 자체평형 열응력 해석)

  • Kwak, Hyo-Gyoung;Kwon, Se-Hyung;Ha, Sang-Hee
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.24 no.5
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    • pp.531-542
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    • 2011
  • The time-dependent temperature distribution across the section in bridges is determined on the basis of the three-dimensional finite element analyses and numerical time integration in this study. The material properties which change with time and thermal stress of concrete are taken into account to effectively trace the early-age structural responses. Since the temperature distribution is nonlinear and depends upon many material constants such as the thermal conductivity, specific heat, hydration heat of concrete, heat transfer coefficients and solar radiation, three representative influencing factors of the construction season, wind velocity and bridge pavement are considered at the parametric studies. The validity of the introduced numerical model is established by comparing the analytical predictions with results from previous analytical studies. On the basis of parametric studies for four different bridge sections, it is found that the creep deformation in concrete bridges must be considered to reach more reasonable design results and the temperature distribution proposed in the Korean bridge design specification need to be improved.

Numerical Analysis of Reflection Characteristics of Perforated Breakwater with a Resonant Channel (공진수로 내장형 유공방파제의 반사특성에 관한 수치해석 연구)

  • Kim, Jeong-Seok;Seo, Ji-Hye;Lee, Joong-Woo;Park, Woo-Sun
    • Journal of Navigation and Port Research
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    • v.38 no.5
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    • pp.503-509
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    • 2014
  • In this study, a new concept perforated breakwater is proposed, which is having resonant channels. In the channel, perforated plate is installed for dissipating wave energy induced by flow separations. The breakwater has two advantages compared with conventional perforated breakwater having wave chamber with slotted walls. One is easy to control the target wave condition for dissipating wave energy, and the other is having the high structural safety because the structural members are not exposed to impact waves, directly. To evaluate wave reflection characteristics of the proposed breakwater, numerical experiment was carried out by using Galerkin's finite element model based on the linear potential theory. The results indicated that considerable energy dissipation occurs near the resonant period of channel, and wave reflection characteristics are affected by channel shape, location and opening ratio.

Structural Behavior Analysis of Cap Shaped as an Arch for Suction-Installed Cofferdam (아치형 석션 가물막이 상판의 구조거동 분석)

  • Kim, Jeongsoo;Jeong, Youn-Ju;Park, Min-Su;Song, Sunghoon
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.33 no.6
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    • pp.391-399
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    • 2020
  • In this study, the behaviors of a suction cap shaped as an arch were analyzed using finite element models. The fundamental structural behaviors of both flat- and arch-type caps were compared, and the advantages of the arch-shaped cap were explained. Moreover, the effects of geometric parameters and stiffener arrangements on the stress and deformation of the arch-shaped caps were investigated by comparisons of the changes in the behaviors of the caps. Additionally, the effects of boundary condition at the edge of the cap were analyzed to study the interactions between the cap and cofferdam walls; these results were used to derive the fundamental structural design of stiffened arch caps. Unlike flat caps, the results showed that ring stiffeners could improve the structural behaviors of arch caps remarkably, while the contributions of the radial stiffeners to the structural behaviors of the caps are dependent on constraints at the edges of the caps.

Study on The Heat Transfer and Mechanical Modeling of Fiber-Mixed High Strength Concrete (섬유혼입 고강도 콘크리트의 열전달 및 역학적 거동 해석모델에 대한 연구)

  • Shin, Young-Sub;Han, Tong-Seok;Youm, Kwang-Soo;Jeon, Hyun-Kyu
    • Journal of the Korean Society of Hazard Mitigation
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    • v.11 no.2
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    • pp.45-52
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    • 2011
  • To improve fire-resistance of a high strength concrete against spalling under elevated temperature, fibers can be mixed to provide flow paths of evaporated water to the surface of concrete when heated. In this study, the experiment of a column under fire and mechanical loads is conducted and the material model for predicting temperature of reinforcement steel bar and mechanical behavior of fiber-mixed high strength concrete is suggested. The material model in previous studies is modified by incorporating physical behavior of internal concrete and thermal characteristics of concrete at the elevated temperature. Thermo-mechanical analysis of the fiber-mixed high strength concrete column is conducted using the calibrated material model. The performance of the proposed material model is confirmed by comparing thermo-mechanical analysis results with the experiment of a column under fire and mechanical loads.

Improving the Slope Calculation Method for Evaluating the Feasibility of the Land Development (토지 개발 적정성 평가를 위한 경사도 계산 방법 개선)

  • Lee, Byoung Kil
    • Journal of Korean Society for Geospatial Information Science
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    • v.24 no.3
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    • pp.85-92
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    • 2016
  • Slope is one of the most important factor in land development permission standards. In guideline of "Land Suitability Assessment" or "Forest Land Conversion Standard", average slope can be measured using digital map and GIS for target area. Inputs in slope calculation are 1/5,000 digital map of NGII(National Geographic Information Institute) or digital information of Korea Land Information System. Many confusions occur in the field, as there is no standard for slope calculation and are lots of slope calculation methods using contour lines or DEM derived from them. Avoiding these confusions, this study was intended to propose a standardized method for slope calculation and a selection method for a suitable resolution. In this study, using DEM of optimum grid size according to the complexity of topography with finite difference method is suggested as improved slope calculation method, after comparing several representative slope calculation methods.

Development of Thermal-Hydro Pipe Element for Ground Heat Exchange System (지중 열교환 시스템을 위한 열-수리 파이프 요소의 개발)

  • Shin, Ho-Sung;Lee, Seung-Rae
    • Journal of the Korean Geotechnical Society
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    • v.29 no.8
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    • pp.65-73
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    • 2013
  • Ground-coupled heat pump system has attracted attention as a promising renewable energy technology due to its improving energy efficiency and eco-friendly mechanism for space cooling and heating. Pipes buried in the ground play a role of direct thermal interaction between circulating fluid inside the pipe and surrounding soils in the geothermal exchange system. However, both complexities of turbulent flow coupling thermal-hydraulic phenomena and very long aspect ratio of the pipe make it difficult to model the heat exchange system directly. Energy balance for fluid flow inside the pipe was derived to model thermal-hydraulic phenomena, and one-dimensional pipe element was proposed through Galerkin formation and time integration of the equation. Developed element is combined to pre-developed FEM code for THM phenomena in porous media. Numerical results of Thermal Response Test showed that line-source model overestimates equivalent thermal conductivity of surrounding soils due to thermal interaction between adjacent pipes and finite length of the pipe. Thus, inverse analysis for the TRT simulation was conducted to present optimal transformation matrix with utmost convergence.

P-Version Model Based on Hierarchical Axisymmetric Element (계층적 축대칭요소에 의한 P-version모델)

  • Woo, Kwang Sung;Chang, Yong Chai;Jung, Woo Sung
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.12 no.4_1
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    • pp.67-76
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    • 1992
  • A hierarchical formulation based on p-version of the finite element method for linear elastic axisymmetric stress analysis is presented. This is accomplished by introducing additional nodal variables in the element displacement approximation on the basis of integrals of Legendre polynomials. Since the displacement approximation is hierarchical, the resulting element stiffness matrix and equivalent nodal load vectors are hierarchical also. The merits of the propoosed element are as follow: i) improved conditioning, ii) ease of joining finite elements of different polynomial order, and iii) utilizing previous solutions and computation when attempting a refinement. Numerical examples are presented to demonstrate the accuracy, efficiency, modeling convenience, robustness and overall superiority of the present formulation. The results obtained from the present formulation are also compared with those available in the literature as well as with the analytical solutions.

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Analytical Study of High Speed Railway Braking Disc-hub for Enhancement of Cooling Performance (냉각 성능 향상을 위한 고속철도 제동 디스크 허브의 해석 연구)

  • Lee, Yong-Woo;Kim, Jang-Hoon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.22 no.3
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    • pp.199-207
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    • 2021
  • This study aimed to improve the performance of the KTX (Korea Train Express) brake system. To develop a braking disc-hub for the high-speed rail, the model performance was analyzed by finite element analysis, and the analysis results were verified using the braking test results. In addition, heat transfer analysis, thermal stress analysis, natural frequency analysis, and static analysis were conducted to examine the mechanical performance of the braking system. By deriving the design factors and conducting parametric analyses according to the shape of the hub, this study derived the optimal specifications that could improve heat dissipation and reduce weight. The cooling efficiency and structural performance of the optimization model were improved during braking compared to the existing model. It is expected that the design verification will be carried out through analyses of the optimal specifications so that it can be used in the development of brakes in railway vehicles and motor vehicles.

Concrete Median Barrier Performance Improvement using Stiffness and Flexibility Reinforcement (강성 및 연성 보강을 통한 콘크리트 중앙분리대 성능 향상 분석)

  • Kim, Chan-Hee;Kim, Woo Seok;Lee, Ilkeun;Lee, Jaeha
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.1
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    • pp.23-31
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    • 2018
  • Recently, there was an collision accident of vehicle-concrete median barrier and unfortunately, passengers were killed by exceeded capacity of concrete median. Therefore, improving the capacity of concrete median barrier is need to reduce damage. Accordingly, in this study, appropriate collision model verified by using the FE analysis program LS-Dyna and recommend a concrete median barrier section. The improvement parameters such as wire mesh diameter, steel plate, rubber pad were selected for improved capacity of the median barrier. Finally, section of concrete median barrier improved wire mesh diameter decreased volume loss, section of concrete median barrier improved rubber pad accepted impact loading and increased elastic area.